SPECIFICATION CONTROL DRAWING
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified
polyvinylidene flouride.
2. MELTABLE RINGS: Immersion resistant thermoplastic; one clear, one color coded per table.
3. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B-75.
Plating: Nickel per QQ-N-290.
Color Code: See table below.
Dimensions:
Part
Name
D-436-82
I.D.*
a min
b max
Crimp Splicer
øA
øB
C
D
6.22 (0.245)
5.72 (0.225)
7.11 (0.280)
6.60 (0.260)
7.11 (0.280)
6.60 (0.260)
E
max
0.38
(0.015)
0.51
(0.020)
1.27
(0.050)
Color
Code
Red
Blue
Yellow
2.16 (0.085)
1.27 (0.050)
2.03 (0.080)
12.95 (0.510)
0.64 (0.025)
1.14 (0.045)
1.91 (0.075)
12.45 (0.490)
D-436-83
2.79 (0.110)
1.75 (0.069)
2.70 (0.106)
14.86 (0.585)
0.64 (0.025)
1.63 (0.064)
2.57 (0.101)
14.35 (0.565)
D-436-84
4.32 (0.170)
2.60 (0.102)
3.89 (0.153)
14.86 (0.585)
0.64 (0.025)
2.46 (0.097)
3.73 (0.147)
14.35 (0.565)
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.
TE Connectivity
305 Constitution Drive
Menlo Park, CA 94025, USA
Raychem
Products
TITLE :
(NICKEL PLATED CRIMPS)
IN-LINE SPLICE SEALING
SYSTEM, 1 TO 1
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
TOLERANCES:
ANGLES: N/A
TE Connectivity reserves the right to amend
0.00 N/A
this drawing at any time. Users should
0.0 N/A
ROUGHNESS IN
evaluate the suitability of the product for their
0 N/A
MICRON
application.
DRAWN BY:
REPLACES:
DCR NUMBER:
DOCUMENT NO.:
DATE:
D-436-82/-84
DOC ISSUE:
15-Apr-11
PROD. REV.
SCALE:
SIZE:
3
SHEET:
mforonda
D001298
D020028
SEE TABLE
None
A
1 of 2
Print Date: 9-May-11
If this document is printed it becomes uncontrolled. Check for the latest revision.
SPECIFICATION CONTROL DRAWING
Part
Name
D-436-82
D-436-83
D-436-84
Prod
Rev.
C
C
C
MIL Spec
Equivalent Size
M81824/1-1
M81824/1-2
M81824/1-3
Wire
Range
26-20
20-16
16-12
Wgt. Lbs/Mpc
max
1.02
1.61
2.72
APPLICATION
1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within
the size range listed on sheet 1, and having nickel plated conductors and insulations rated for at least 135C.
2. Parts will meet all performance requirements of MIL-S-81824/1, EN 3373-001 and EN 3373-012 when installed
as outlined below.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-S-81824.
4. Packing and packaging shall be in accordance with Section 5, Level C, of MIL-S-81824.
5. This document takes precedence over documents referenced herein.
ASSEMBLY PROCEDURE:
a. Slide sealing sleeve onto one of the wires to be spliced.
b. Strip wires 5/16” to 11/32”.
c. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool. Repeat for the
other wire.
d. Center sealing sleeve over the splice.
e. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
until insert melts and flows axially along the wire.
TE Connectivity
305 Constitution Drive
Menlo Park, CA 94025, USA
Raychem
Products
TITLE :
(NICKEL PLATED CRIMPS)
IN-LINE SPLICE SEALING
SYSTEM, 1 TO 1
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
TOLERANCES:
ANGLES: N/A
TE Connectivity reserves the right to amend
0.00 N/A
this drawing at any time. Users should
0.0 N/A
ROUGHNESS IN
evaluate the suitability of the product for their
0 N/A
MICRON
application.
DRAWN BY:
REPLACES:
DCR NUMBER:
DOCUMENT NO.:
DATE:
D-436-82/-84
DOC ISSUE:
15-Apr-11
PROD. REV.
SCALE:
SIZE:
3
SHEET:
mforonda
D001298
D020028
SEE TABLE
None
A
2 of 2
Print Date: 9-May-11
If this document is printed it becomes uncontrolled. Check for the latest revision.
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