Wall Industries, Inc.
Rev E
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
Terminal Block w/ EMC Filter (“TF1” suffix)
Standards Models
Terminal Block Models (“T” suffix)
Terminal Block w/ EMC Filter (“TF” suffix)
Size:
2.40 x 2.28 x 0.50 inches
Size:
3.35 x 2.40 x 1.27 inches
Size:
3.35 x 2.40 x 1.47 inches
Size:
3.35 x 2.40 x 1.53 inches
OPTIONS
•
•
•
•
•
•
•
•
Pin Length
Sync Pin
Case Pin
Heatsinks
Thru-Hole Inserts
Negative Logic Remote On/Off
Terminal Block
Terminal Block with Aluminum
Base-plate and EMC Filter
•
Terminal Block with Anodized
Aluminum Base-plate and EMC
Filter, can be Connected to PE
FEATURES
•
Soft-Start
•
2:1 Wide Input Voltage Ranges
•
165~255 Watts Output Power
•
No Minimum Load Requirements
•
Adjustable Output Voltage
•
Remote On/Off Control
•
Industry Standard Half-Brick Footprint
•
High Efficiency up to 93%
•
Six-Sided Shielding
•
Single Outputs Ranging from 3.3VDC to 53VDC
•
Input to Output Basic Insulation: 2250VDC
•
Threaded Inserts and Thru-Hole Inserts Available
•
Short Circuit, Over Voltage, Over Current, & Over Temp. Protection
•
-40°C to +115°C Operating Case Temperature
•
Compliant to RoHS EU Directive 2011/65/EU
•
CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
•
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
•
Several Mechanical Options Available
APPLICATIONS
•
•
•
•
•
•
•
Wireless Networks
Measurement Equipment
Telecom / Datacom
Industry Control Systems
Distributed Power Architectures
Semiconductor Equipment
Military Applications
DESCRIPTION
The DCHB200 series of DC/DC power converters provides up to 255 Watts of output power in an industry standard
half-brick package and footprint. This series consists of single output models ranging from 3.3VDC to 53VDC with
2:1 wide input voltage ranges. Some features include high efficiency up to 93%, adjustable output voltage, and
remote on/off control. These converters also have short circuit, over voltage, over current, and over temperature
protection. The DCHB200 series is RoHS compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals.
Several different options are available for this series including negative remote on/off control, terminal block, pin
length, heatsinks, sync pin, case pin, and thru-hole inserts.
MODEL SELECTION TABLE
Model Number
DCHB200-12S3.3
DCHB200-12S05
DCHB200-12S12
DCHB200-12S15
DCHB200-12S24
DCHB200-12S28
DCHB200-12S48
DCHB200-24S3.3
DCHB200-24S05
DCHB200-24S12
DCHB200-24S15
DCHB200-24S24
DCHB200-24S28
DCHB200-24S48
DCHB200-48S3.3
DCHB200-48S05
DCHB200-48S12
DCHB200-48S15
DCHB200-48S24
DCHB200-48S28
DCHB200-48S48
DCHB200-48S53
Input Voltage
12 VDC
(9 - 22 VDC)
Output
Voltage
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
53 VDC
Output Current
Min. load Full load
0mA
50A
0mA
36A
0mA
15A
0mA
12A
0mA
7.5A
0mA
6.5A
0mA
3.7A
0mA
50A
0mA
40A
0mA
18A
0mA
15A
0mA
9A
0mA
7.5A
0mA
4.5A
0mA
60A
0mA
46A
0mA
21A
0mA
17A
0mA
10.5A
0mA
9A
0mA
5.2A
0mA
4.7A
No Load
(2)
Input Current
25mA
90mA
90mA
55mA
70mA
55mA
75mA
20mA
35mA
45mA
45mA
40mA
50mA
50mA
20mA
20mA
25mA
25mA
25mA
25mA
25mA
25mA
Ripple & Noise
(3) (4)
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
300mVp-p
Output
Power
165W
180W
180W
180W
180W
182W
177.6W
165W
200W
216W
225W
216W
210W
216W
198W
230W
252W
255W
252W
252W
249.6W
249.1W
Maximum
Capacitive Load
(5)
151000µF
72000µF
12500µF
8000µF
3100µF
2300µF
770µF
151000µF
80000µF
15000µF
10000µF
3700µF
2600µF
930µF
181000µF
92000µF
17500µF
11300µF
4300µF
3200µF
1000µF
880µF
Efficiency
(3)
87%
90%
90%
90%
90%
90%
89%
88%
91%
91%
91%
93%
93%
91%
90%
91%
91%
93%
92%
92%
92%
92%
12 VDC
(8.5 - 22 VDC)
24 VDC
(16.5 - 36 VDC)
48 VDC
(33 - 75 VDC)
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 9
Wall Industries, Inc.
Rev E
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
SPECIFICATIONS: DCHB200 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
INPUT SPECIFICATIONS
TEST CONDITIONS
12VDC nominal input models
3.3Vout & 5Vout models
Other models
Min
9
8.5
16.5
33
Typ
12
12
24
48
Max
Unit
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (1sec, max.)
Input Current
Input Filter (See Note 1)
Sync Pin Signal (See Note 2)
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Voltage Adjustability
Remote Sense (See Note 3)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise (20MHz bandwidth)
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
REMOTE ON/OFF CONTROL
Positive Logic (standard)
Negative Logic (optional)
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
Over Temperature Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Case Temperature
Storage Temperature
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
7.3
15.5
31.6
-0.3
22
22
36
75
9
18
34
8.1
16.3
32.5
30
50
100
See Table
Pi type
5.6
See Table
+1.0
+0.1
+0.1
+10
10
See Table
See Table
VDC
VDC
VDC
VDC
VDC
Low line to high line at full load
No load to full load
Maximum output deviation is inclusive of remote sense
% of nominal Vout
-1.0
-0.1
-0.1
-20
%
%
%
%
%
0
Minimum input and constant resistive load
With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP
With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP
With a 4.7µF/50V X7R MLCC
With a 2.2µF/100V X7R MLCC
25% load step change
Constant resistive load
3.3Vout & 5Vout
12Vout & 15Vout
24Vout & 28Vout
48Vout & 53Vout
Power Up
Remote On/Off
-0.02
Referenced to –Input pin
Referenced to –Input pin
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
-0.5
See Table
75
100
200
300
200
250
75
75
+0.02
Open or 3~12 VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3~12 VDC
1
3
%
mVp-p
µs
ms
%/°C
mA
mA
% of rated Iout; hiccup mode
% of nominal Vout; hiccup mode
Continuous, automatic recovery
120
150
%
115
130
%
+120
°C
-40
-40
-55
Module without assembly option
Only mounted on iron base-plate
0.24” height heatsink
0.45” height heatsink
5
6.1
2.8
5.1
4.6
95
MIL-STD-810F
MIL-STD-810F
+115
+105
+125
°C
°C
Base-plate
Terminal block types
Others
Vertical direction and natural
convection (20LFM)
Thermal Impedance (See Note 4)
Relative Humidity
Thermal Shock
Vibration
MTBF
°C/W
% RH
MIL-HDBK-217F, full load
318,200
hours
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 9
Wall Industries, Inc.
Rev E
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
SPECIFICATIONS: DCHB200 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
Weight
TEST CONDITIONS
Nominal input voltage and full load
Input to Output
Input to Case
Output to Case
Min
Typ
Max
Unit
1 minute (basic insulation)
500VDC
225
2250
1600
1600
1
See Table
250
275
kHz
VDC
GΩ
pF
2500
Standard models
“T” suffix models
“TF” suffix models
“TF1” suffix models
Standard models
“T” suffix models
“TF” suffix models
“TF1” suffix models
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
Shielding
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 5)
ESD
Radiated Immunity
Fast Transient (See Note 6)
Surge (See Note 6)
Conducted Immunity
3.70oz (105g)
8.29oz (235g)
9.88oz (280g)
10.12oz (287g)
2.40 x 2.28 x 0.50 inches (61.0 x 57.9 x 12.7 mm)
3.35 x 2.40 x 1.27 inches (85.0 x 61.0 x 32.3 mm)
3.35 x 2.40 x 1.47 inches (85.0 x 61.0 x 37.3 mm)
3.35 x 2.40 x 1.53 inches (85.0 x 61.0 x 38.8 mm)
Metal
FR4 PCB
Silicon (UL94-V0)
Six-sided
IEC60950-1, UL60950-1, EN60950-1
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
EN55022
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Air ±8kV and Contact ±6kV
20 V/m
±2kV
EN55024 ±2kV
10 Vrms
NOTES
1. Input Source Impedance: These converters will operate under all listed specifications without external components assuming that the source voltage has
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the converter. Since real
world voltage sources have finite impedance, performance can be improved by adding an external filter capacitor. We recommend Nippon chemi-con KY
series, 100μF/100V.
2. (1) Multiple DCHB200 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to
ensure the ground potential differences between the modules are minimized.
(2) In this configuration all of the modules will be synchronized to the highest frequency module.
(3) Up to three modules can be synchronized using this technique.
(4) More relevant information in the application notes.
3. Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its
corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.
4. (1) Thermal test conditions for vertical direction are by natural convection (20LFM).
(2) The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U).
(3) Heat sink is optional. See the “Model Number Setup” table on page 7 for suffix options.
5. The DCHB200 standard models (without assembly options) can only meet EN55022 Class A or Class B with external components added.
6. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two aluminum electrolytic
capacitors (Nippon chemi-con KY series, 220μF/100V) in parallel.
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE pins
for trim up or between TRIM and -SENSE pins for trim down. To calculate the value of the resistor R
U
and R
D
for a particular output voltage see page 7.
8. CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.
9. This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and thru-hole
inserts. See the “Model Number Setup” table on page 7 for more ordering information.
CAUTION:
This power converter is not internally fused. An input line fuse must always be used.
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
09/04/2014
Page 3 of 9
Wall Industries, Inc.
Rev E
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
DERATING CURVES
DCHB200-48S05 Derating Curve (Note 4)
120
100
Output Power (%)
80
60
40
20
0
-40
DC/DC module only
100LFM
200LFM
300LFM
400LFM
500LFM
Mount on 2U iron base-plate
(dimensions: 19” x 3.5” x 0.063”)
Natural Convection (20LFM)
Terminal Block
Natural Convection (20LFM)
-20
0
20
40
60
80
100
120
Ambient Temperature (°C)
DCHB200-48S05 Derating Curve with 0.24” Height Heatsink (Note 4)
120
100
DCHB200-48S05 Derating Curve with 0.45” Height Heatsink (Note 4)
120
100
Output Power (%)
80
60
40
20
0
-40
Natural Convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
Output Power (%)
80
60
40
20
0
-40
Natural Convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
-20
0
20
40
60
80
100
120
-20
0
20
40
60
80
100
120
Ambient Temperature (°C)
Ambient Temperature (°C)
EFFICIENCY GRAPHS
DCHB200-48S05 Efficiency vs Input Voltage
96
90
96
90
Efficiency (%)
DCHB200-48S05 Efficiency vs Output Load
Efficiency (%)
84
78
72
66
60
33
36
40
44
48 52
56
60
Input Voltage (VDC)
64
68
72
75
Iout=100% F.L.
Iout=50% F.L.
Iout=25% F.L.
84
78
72
66
60
10
Vin=33V
Vin=48V
Vin=75V
20
30
40
50
60
70
% of Full Load
80
90
100
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 9
Wall Industries, Inc.
Rev E
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
MECHANICAL DRAWING
Standard Models
FRONT VIEW
Threaded (Standard) 4-M3X0.5
Thru-Hole (“TH” suffix) 4-Ø0.126 (Ø3.2)
The screw locked torque:
MAX 5.0kgf-cm/0.49N-m (Note 4)
0.02 [0.6]
Pin
1
2
3
4
5
6
7
8
9
10
1
1.400 [35.56]
5
1.400 [35.56]
2.000 [50.80]
2.40 [61.0]
2
1.000 [25.40]
0.700 [17.78]
6
0.700 [17.78]
10
0.400
[10.16]
7
0.400
[10.16]
3
4
8
9
1.000 [25.40]
PIN CONNECTIONS
Define
Diameter
- INPUT
0.04 in.
CASE (optional)
0.04 in.
CTRL
0.04 in.
+ INPUT
0.04 in.
- OUTPUT
0.08 in.
- SENSE
0.04 in.
TRIM
0.04 in.
+ SENSE
0.04 in.
+ OUTPUT
0.08 in.
SYNC (optional)
0.04 in.
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by
using the method shown below.
TRIM UP
TRIM DOWN
0.50
[12.7]
7
6
R
U
R
D
0.20 [5.1]
1.900 [48.26]
2.28 [57.9]
0.200 [5.08]
0.50
[12.7]
8
7
SIDE VIEW
BOTTOM VIEW
UNLESS OTHERWISE SPECIFIED
ALL DIMENSONS ARE IN INCHES
[ XX ] ARE IN MILLIMETERS
APPLIED TOLERANCES:
ANGLES= ±1°
.XX=±.02[0.5] .XXX=±.010[0.25]
DO NOT SCALE DRAWING
INTERPRET DIMENSION AND TOLERANCE
PER ASME Y14.5M - 1994
NOTES:
1. TOLERANCE: X.XX±0.02 [X.X±0.5]
X.XXX±0.010 [X.XX±0.25]
2. PIN PITCH TOLERANCE: ±0.01 [±0.25].
3. PIN DIMENSION TOLERANCE: ±0.004 [±0.1]
4. CASE GROUNDING: EMI CAN BE REDUCED WHEN THE FOUR
SCREW BOLTS ARE CONNECTED TO THE SHIELD PLANE
5. DIMENSIONS ARE FOR REFERENCE ONLY
TO ORDER:
6. FOR SYNC PIN ADD THE SUFFIX “SY” TO THE MODEL NUMBER
7. FOR CASE PIN ADD THE SUFFIX “CP” TO THE MODEL NUMBER
8. UNIT COMES WITH EITHER M3x0.5 THREADED-THRU INSERTS OR FOR
Ø.126 THRU-HOLE ADD THE “TH” SUFFIX TO MODEL NUMBER
9. FOR HEATSINK SEE THE “PRODUCT OPTIONS” TABLE FOR DIFFERENT OPTIONS
NOTE: THRU-HOLE MODELS CANNOT BE EQUIPPED WITH A HEATSINK
10. FOR TERMINAL BLOCK OPTIONS SEE PAGE 6
THIRD ANGLE PROJECTION
Product Options
Negative Remote ON/OFF Logic
0.200” pin length
0.145” pin length
0.200” pin length
0.145” pin length
Ø0.126 thru-hole (no thread) inserts
Suffix
R
RL
None
S
TH
SY
CP
Heatsinks
(1)(2)
Product Options
H = 0.45” Vertical Fin
H = 0.24” Horizontal Fin
H = 0.24” Vertical Fin
H = 0.45” Horizontal Fin
Terminal Block
Terminal Block
(2)(3)(4)(5)
Terminal Block with Aluminum Base-plate and EMC Filter
Terminal block with anodized aluminum base-plate and
EMC filter, can be connected to protective earth (PE)
P/N: 7G-0021A-F
P/N: 7G-0022A-F
P/N: 7G-0023A-F
P/N: 7G-0024A-F
Suffix
H
H1
H2
H3
T
TF
TF1
Positive Remote ON/OFF Logic
Thru-Hole Inserts
Sync Pin
(3)
Case Pin
(3)
(1)
NOTES
1. Models with thru-hole inserts cannot be equipped with a heatsink.
2. Terminal block models (suffix “T”, “TF”, and “TF1”) cannot be equipped with a heatsink.
3. No “SY” or “CP” functions for terminal block types.
4. Only 0.200” pin length is available with terminal block options.
5. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A.
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 9
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