CONNECTION SYSTEMS
Delphi Harsh Environment Series (HES)
Connection Systems
The Delphi Harsh Environment Series (HES) Connection Systems
include circular connectors, terminals, and a J1939 diagnostic
circular connector. The 24 shell size industry standard connector
includes six terminal configurations (47, 31, 29, 23, 21, and 19)
and is offered with and without back shells. Delphi's circular
connection systems are available with straight and right angle
conduit wire dress covers on both receptacle and plug
assemblies.
The HES connection systems provide higher current capability,
improved sealing, higher terminal retention and a significant cost
advantage compared to standard pin-and-sleeve systems. Also,
Delphi HES Connection Systems are compatible with existing
systems in the commercial and agricultural vehicle markets.
Benefits
Contact (terminal) performance
o
Allows maximum current ratings compared to existing
systems
o
Stainless steel sleeve provides stability and protection to
contact interface area
o
Overlapping wing design provides exceptional strain
relief and larger outside diameter cable range capability
o
Tin in crimp area results in superior crimp stability over
life
o
Crimps designed to accommodate a wide range of cable
sizes
Sealing performance
o
Recessed ribs maintain sealing properties if a tight wire
dress is applied
o
3-rib design provides up to 50% better sealing capability
compared to existing designs
o
Environmentally sealed to IP67
Contact (terminal) retention performance
o
Robust, specialized finger design virtually eliminates
terminal unseats
o
Can provide up to 40% better terminal retention when
compared to existing designs
Interchangeability
o
Male pin and female sleeve terminal cavity compatible
with all industry pin and sleeve connections
o
Validated for interchangeability with industry standard
products
o
Frontward / backward compatibility
o
Interchangeable cavity plugs
o
Both straight and right angle wire dress covers
HES 24 shell circular connector
HES J1939 diagnostic connector
www.delphi.com |
© Delphi. All rights reserved. |
1
Delphi Harsh Environment Series (HES) Connection Systems
Ergonomics
o
Arrows help simplify pre-engagement of locking nut for simplified mating
o
Window provides visual verification of lock engagement
o
Color coded seals to distinguish between various cable diameters as well as terminal gender
o
Cavity identifications on mating and plugging ends of both receptacle and plug assemblies
o
Terminals and seals designed for easy insertion
Robust Construction
o
Rugged construction to withstand harsh environments
o
Sonic welded design provides 360 degrees of contact to withstand high vibration to meet SAE J2030
standards
o
Wave spring included to ensure face seal compression and lock retention
Validated to SAE J2030 and various other customer specifications
Typical Applications
Delphi Harsh Environment Series Connection Systems are suited for the following industries:
Agriculture
Commercial vehicle
Construction
Marine
Other harsh environment applications
They are ideally suited for making connections in a vehicle sheet metal firewall pass-through location. They
are especially useful in engine compartments, though they are intended for use in any high density, in-line
application. They can also be tailored to meet individual customer specifications.
Specifications
Contacts
Application Tooling
Sealing Plugs
Operating Temperature
Durability
Physical Shock
Vibration
Sealing Capability
Corrosion Resistance
Electrical
Contact Current Rating
Size 20 (1.0 mm)
Size 16 (1.6 mm)
Size 12 (2.4 mm)
Delphi tooling available for each current configuration
Size 20 and 16
Size 12
-55°C to +125°C
No electrical or mechanical defects after 100 cycles of engagement or disengagement
(1000 cycles for the diagnostic connector)
Withstands 50 Gs of mechanical shock in three axes without mechanical failure
Sinusoidal vibration of 20 GRMS and random vibration of 12.4 GRMS without physical damage of loss of continuity
IP67 rating
Withstands high pressure spray of 375 cycles of 1020 psi @ 150 galllons/hour
Withstands water submersion of 3 feet without water intrusion
No corrosion after exposure to 100 hours of salt fog
Contact Size:
Max. Current (Amps):
Size 20
18
Size 16
28
Size 12
40
10 mΩ for cable
≤
18 Ga.
6.7 mΩ for cable > 16 Ga.
1000 V AC
Greater than 20 MΩ
Contact Resistance
Dielectric Withstanding
Voltage
Insulation Resistance
www.delphi.com |
© Delphi. All rights reserved. |
2
Delphi Harsh Environment Series (HES) Connection Systems
Mechanical
Contact Retention to
Housing
Mating Torque
Un-mating Torque
Physical
Housing
Seals
Contact
Female Terminal Hood
Plating
Contact Size:
Size 20
Size 16
Size 12
Less than 4 Nm
Less than 4 Nm
Retention Force:
160 N
270 N
365 N
Glass filled nylon
Silicone
Copper alloy
Stainless steel
Nickel and gold with tin in crimp area
Terminal Current Capacity and Wire Size
Contact Size
20
Wire Gauge AWG (mm )
2
22 Ga. (0.35 mm )
2
20 Ga. (0.50 mm )
2
18 Ga. (0.80 mm )
2
16 Ga. (1.0 mm )
2
20 Ga. (0.50 mm )
2
18 Ga. (0.80 mm )
2
16 Ga. (1.0 mm )
2
14 Ga. (2.0 mm )
2
12 Ga. (3.0 mm )
2
14 Ga. (2.0 mm )
2
12 Ga. (3.0 mm )
2
4.0 mm
2
10 Ga. (5.0 mm )
2
16
12
Current (Amps)
10
14
16
18
14
18
22
24
28
24
30
30
40
HES Terminal Cross Reference
HES Part Number
Nickel
Gold
(Ni)
(Au)
13711546
13654421
13711548
13663727
13711542
13654423
13711544
13663723
13697414
13663718
13697415
13663719
13697416
13663720
13697408
13663715
13697409
13663716
13697410
13663717
13711547
13654422
13711549
13663728
13711543
13654424
13711545
13663724
13697417
13690835
13697418
13690836
13697419
13690837
13697411
13690838
13697412
13690839
13697413
13690840
Terminal
Size
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
Terminal
Type
(M/F)
F
F
F
F
M
M
M
M
F
F
F
F
F
F
M
M
M
M
M
M
Wire Gage
Size
2
(mm )
0.35 - 0.50
0.35 - 0.50
0.75 - 1.00
0.75 - 1.00
0.35 - 0.50
0.35 - 0.50
0.75 - 1.00
0.75 - 1.00
0.50 - 0.80
0.50 - 0.80
1.00 - 1.50
1.00 - 1.50
2.00 - 3.00
2.00 - 3.00
0.50 - 0.80
0.50 - 0.80
1.00 - 1.50
1.00 - 1.50
2.00 - 3.00
2.00 - 3.00
Insulation
Type
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
TXL
G/SXL
Cable OD
Range
(mm)
1.25 - 1.80
1.80 - 2.51
1.60 - 2.25
2.05 - 2.78
1.25 - 1.80
1.80 - 2.51
1.60 - 2.25
2.05 - 2.78
1.40 - 2.15
2.20 - 2.78
1.80 - 2.45
2.40 - 3.00
2.40 - 3.31
2.89 - 3.67
1.40 - 2.15
2.20 - 2.78
1.80 - 2.45
2.40 - 3.00
2.40 - 3.31
2.89 - 3.67
Pull
Strength
(N)
50 / 75
50 / 75
90 / 120
90 / 120
50 / 75
50 / 75
90 / 120
90 / 120
75 / 90
75 / 90
120
120
180 / 240
180 / 240
75 / 90
75 / 90
120
120
180 / 240
180 / 240
Supplier
Part Number
(Ni)
1062-20-0222
1062-20-0122
1062-20-0222
1062-20-0122
1060-20-0222
1060-20-0122
1060-20-0222
1060-20-0122
1062-16-0622
1062-16-0122
1062-16-0622
1062-16-0122
1062-16-0722
1062-14-0122
1060-16-0622
1060-16-0122
1060-16-0622
1060-16-0122
1060-16-0722
1060-14-0122
Supplier
Part Number
(Au)
1062-20-0244
1062-20-0144
1062-20-0244
1062-20-0144
1060-20-0244
1060-20-0144
1060-20-0244
1060-20-0144
1062-16-0644
1062-16-0144
1062-16-0644
1062-16-0144
1062-16-0744
1062-14-0144
1060-16-0644
1060-16-0144
1060-16-0644
1060-16-0144
1060-16-0744
1060-14-0144
** 2.4 mm terminals (Size 12) to be available at a later date (2011)
www.delphi.com |
© Delphi. All rights reserved. |
3
Delphi Harsh Environment Series (HES) Connection Systems
HES 24 Shell Terminal Patterns
47 Way
42 size 20
5 size 16
Thin wall (blue seal)
31 Way
31 size 16
Thin wall (blue seal)
Regular/heavy wall (orange seal)
29 Way
6 size 20
19 size 6
4 size 12
Thin wall (blue seal)
Regular/heavy wall (orange seal)
23 Way
23 size 16
Thin wall (blue seal)
Regular/heavy wall (orange seal)
21 Way
17 size 16
4 size 12
Thin wall (blue seal)
Regular/heavy wall (orange seal)
19 Way
13 size 16
6 size 12
Thin wall (blue seal)
Regular/heavy wall (orange seal)
www.delphi.com |
© Delphi. All rights reserved. |
4
Delphi Harsh Environment Series (HES) Connection Systems
HES Circular Connector Assemblies — Standard Configuration
Number
of
Cavities
47
31
Cable Type - Seal Color *
TXL - blue
TXL - blue
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
Regular
Or
Wire Dress
Regular
Wire dress
Regular
Regular
Wire dress
Wire dress
Regular
Regular
Wire dress
Wire dress
Regular
Regular
Wire dress
Wire dress
Regular
Regular
Wire dress
Wire dress
Regular
Regular
Wire dress
Wire dress
Part Number
(Receptacle Plastic
Male Terminals)
13653493
13719103
13667925
13698338
13719105
13719107
13697104
13698342
13719113
13719115
13697106
13698344
13719109
13719111
13697102
13698340
13719117
13719119
13697108
13698346
13719123
13719125
Part Number
(Plug Plastic
Female Terminals)
13653492
13719104
13667935
13698339
13719106
13719108
13697105
13698343
13719114
13719116
13697107
13698345
13719110
13719112
13697103
13698341
13719118
13719121
13697109
13698347
13719124
13719126
23
29
21
19
HES Circular Connector Assemblies — Reverse Configuration
Number
of
Cavities
31
Cable Type - Seal Color *
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
TXL - blue
G/SXL - orange
Regular
or
Wire Dress
Regular
Regular
Wire dress
Wire dress
Regular
Regular
Wire dress
Wire dress
Part Number
(Receptacle Plastic
Female Terminals)
13765452
13765453
13765456
13765457
13752445
13765451
13765460
13765461
Part Number
(Plug Plastic
Male Terminals)
13765449
13765450
13765454
13765455
13752444
13765447
13765458
13765459
19
*Light seal color represents female/sleeve terminal
Dark seal color represents male/pin terminal
HES Size 24 Cable Diameter Range for Optimal Sealing Capability
Contact Size
Thin Wall Cable
2
Size 20 (1.0)
1.10 - 2.40 mm
2
Size 16 (1.6)
1.30 - 2.85 mm
2
Size 12 (2.4)
2.45 - 3.60 mm
Seals accommodate SAE, DIN JIS cable
Regular and Thick Wall Cable
2
1.80 - 3.05 mm
2
2.25 - 3.70 mm
2
2.90 - 4.30 mm
www.delphi.com |
© Delphi. All rights reserved. |
5
京公网安备 11010802033920号
EEWORLD
