Product
Specification
1.0 mm Mezzanine Connectors
1.
1.1.
SCOPE
Content
108-2246
16Feb09 Rev C
This specification covers perform ance, tests and quality requirem ents for the Tyco Electronics 1.0 m m
Mezzanine Connectors.
1.2.
Qualification
W hen tests are perform ed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be perform ed using the applicable inspection plan and product drawing.
1.3.
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Qualification Test Results
Successful qualification testing on the subject product line was com pleted on 18Sep97. Additional
testing was com pleted on 29Jan09. The Qualification Test Report num ber for this testing is 501-667.
This docum entation is on file at and available from Engineering Practices and Standards (EPS).
2.
APPLICABLE DOCUM ENTS
The following docum ents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the docum ent applies. In the event of conflict between the
requirem ents of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirem ents of this specification and the referenced docum ents,
this specification shall take precedence.
2.1.
Tyco Electronics Docum ents
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2.2.
114-25045: Application Specification (1.0 m m Free Height (FH) Plug and Receptacle Connectors
Using Surface Mount Technology (SMT))
501-667: Qualification Test Report (1.0 m m Mezzanine Connectors)
Industry Docum ent
EIA-364: Electrical Connector/Socket Test Procedures Including Environm ental Classifications
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2.3.
Reference Docum ents
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109-197: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods)
502-1079: Engineering Report (Qualification of 1.0 m m Mezzanine Connectors to EIA-700AAAB
3.
3.1.
REQUIREM ENTS
Design and Construction
Product shall be of the design, construction and physical dim ensions specified on the applicable product
drawing.
©2009 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
* Trademark
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For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-2246
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
3.3.
Ratings
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3.4.
Voltage: 250 volts AC
Current: 0.8 am pere m axim um per circuit
Tem perature: -55 to 110/C
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Perform ance and Test Description
Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents
specified in Figure 1. Unless otherwise specified, all tests shall be perform ed at am bient environm ental
conditions.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Requirem ent
Meets requirem ents of product
drawing and Application
Specification 114-25045.
Meets visual requirem ents.
ELECTRICAL
Procedure
EIA-364-18.
Visual and dim ensional (C of C)
inspection per product drawing.
EIA-364-18.
Visual inspection.
Initial exam ination of product.
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Final examination of product.
Low Level Contact Resistance
(LLCR).
24 m illiohm s m axim um initial for 8
m m stack height.
45 m illiohm s m axim um initial for 15
m m stack height.
)R
15 m illiohm s m axim um increase
from initial.
1000 m egohm s m inim um .
EIA-364-23.
Subject specim ens to 100
m illiam peres m axim um and 20
m illivolts m axim um open circuit
voltage.
EIA-364-21.
250 volts DC,1 m inute hold.
Test between adjacent contacts of
m ated specim ens.
Insulation resistance.
W ithstanding voltage.
One m inute hold with no breakdown EIA-364-20.
or flashover.
250 volts AC at sea level.
Test between adjacent contacts of
m ated specim ens.
MECHANICAL
Solderability.
Random vibration.
Solderable area shall have a
m inim um of 95% solder coverage.
EIA-364-52, Category 3.
Subject contacts to solderability.
No discontinuities of 1 m icrosecond EIA-364-28.
or longer duration.
Subject m ated specim ens to 9.26
See Note.
G’s rm s between 50 to 2000 Hz.
Fifteen m inutes in each of 3
m utually perpendicular planes.
Figure 1 (continued)
Rev C
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108-2246
Test Description
Mechanical shock.
Requirem ent
Procedure
No discontinuities of 1 m icrosecond EIA-364-27.
or longer duration.
Subject m ated specim ens to 50 G's
See Note.
sawtooth shock pulses of 11
m illiseconds duration. Three shocks
in each direction applied along 3
m utually perpendicular planes.
See Note.
EIA-364-9.
Mate and unm ate specim ens for a
total of 100 cycles; 25 cycles before
the first m ating force test, and 75
cycles before the second m ating
force test. Cycle rate shall be a
m axim um of 300 cycles per hour.
EIA-364-13.
Measure force necessary to m ate
specim ens at a m axim um rate of
25.4 m m per m inute.
EIA-364-13.
Measure force necessary to unm ate
specim ens at a m axim um rate of
25.4 m m per m inute.
Durability.
Mating force.
0.0625 kg m axim um average per
contact for 8 m m stack height.
0.0469 kg m axim um average per
contact for 15 m m stack height.
0.0234 kg m inim um average per
contact for 8 m m stack height.
0.0170 kg m inim um average per
contact for 15 m m stack height.
ENVIRONMENTAL
Unm ating force.
Therm al shock.
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See Note.
EIA-364-32.
Subject m ated specim ens to 5
cycles between -55 and 125/C with
30 m inute dwells at tem perature
extrem es and less than 1 m inute
transition tim e between
tem peratures.
EIA-364-31, Method III.
Subject m ated specim ens to 10
cycles (10 days) between 25 and
65/C at 80 to 100% RH.
EIA-364-17, Test Tim e Condition B.
Subject m ated specim ens to 110/C
for 250 hours.
EIA-364-65.
Subject unm ated specim ens to
environm ental Class II for 7 days.
Hum idity/tem perature cycling.
See Note.
Tem perature life.
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Mixed flowing gas.
See Note.
See Note.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev C
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108-2246
3.6.
Product Qualification and Requalification Test Sequence
Test Groups (a)
Tests Perform ed
Initial exam ination of product
LLCR
Insulation resistance
W ithstanding voltage
Solderability
Random vibration
Mechanical shock
Durability
Mating force
Unm ating force
Therm al shock
Hum idity/tem perature cycling
Tem perature life
Mixed flowing gas
Final exam ination of product
NOTE
(a)
(b)
6
7
11
6
8
5
3
4
3
3,6
4,8
5,9
3
4
4
5
3
1
1
2,5
2
1
2,10
3
1
2,5
2,6
3,7
2
4
1
5
1
2,4
6
1
Test Sequence (b)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Figure 2
Rev C
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108-2246
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Specim en Selection
Specim ens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. Each test group shall consist of 2 row, 64 position, 1.0
m m Mezzanine plug and receptacle connectors fully loaded with 30 m icroinch gold plated contacts.
Two connector sizes having parallel board to board m ated stack heights of 8 and 15 m m were
tested in each group.
B.
Test Sequence
Qualification inspection shall be verified by testing specim ens as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form , fit or function are m ade to the product or m anufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determ ined by developm ent/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product m eets the requirem ents of Figure 1. Failures
attributed to equipm ent, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specim ens resubm itted for qualification. Testing to
confirm corrective action is required before resubm ittal.
4.4.
Quality Conform ance Inspection
The applicable quality inspection plan shall specify the sam pling acceptable quality level to be used.
Dim ensional and functional requirem ents shall be in accordance with the applicable product drawing
and this specification.
Rev C
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