2.5mm BTB COMBINED CONNECTOR
: : :: ::…:„ :w
::w:':…:˝:
:
:
1.
1.1
1.2
Introduction
Testing was performed on the 2.5mm BTB Combined Connector to determine if it meets the requirements of
Product Specification, 108-5957, Rev.B .
Scope
This report covers the electrical, mechanical and environmental performance requirements of the 2.5mm BTB
Combined Connector.
The qualification testing was performed between 08-Oct-2007 and 22-Oct-2007.
1.3
Conclusion
2.5mm BTB Combined Connector meets the electrical, mechanical and environmental performance
requirements of Product Specification, 108-5957, Rev.B .
1.4
Test Samples
Samples were taken randomly from current production.
Part Number
1-1746698-1
1-1746701-1
1-1746698-2
1-1746701-2
2-1746701-2
3-1746701-2
PLUG CONNECTOR 38Pos.
RECEPTACLE CONNECTOR 38Pos.
PLUG CONNECTOR 50Pos.
RECEPTACLE CONNECTOR 50Pos.
RECEPTACLE CONNECTOR 50Pos. WITHOUT LOCK
RECEPTACLE CONNECTOR 50Pos. WITHOUT LOCK WITH BEAD
The following samples were used :
Description
Fig. 1
:£:Ì:º:Â:Ð:w:®:¸:Å:¾
:w
:§:É:¼:Ç:¸:É:¼:»:w:¹:Ð:‘:w
1
of
D20090205201005_432155
2.5mm BTB COMBINED CONNECTOR
501-5545
:w:
:':…:˝:
2. Test Contents
No.
2.1
Test
Items
Visual Inspection
No physical damage
Requirements
Judgement
Acceptable
Examination of Product
Electrical Requirements
2.2
Termination Resistance
(Low Level)
Signal Contact
Initial
; 15 m Æ Max.
Final
2.3
Dielectric withstanding
Voltage
; 30 m Æ Max.
Acceptable
Acceptable
Initial/Final ; 500V AC, 1 minute
No abnormality allowed.
Current leakage : 1.0 mA Max.
2.4
Insulation Resistance
Initial
;500 M Æ Min.
Acceptable
Final
;100 M Æ Min.
Impressed voltage 500V DC.
2.5
Temperature Rising
30 Deg Max. on 12pos. Max under loaded rating current.
Acceptable
Fig. 2 (to be continued)
:w
:w
2 of 10
2.5mm BTB COMBINED CONNECTOR
501-5545
:w:
:':…:˝:
No.
Test
Items
Requirements
Mechanical Requirements
Judgement
2.6
Connector Mating Force
26 N (2.65 kgf) Max (38Pos Initial)
34 N (3.47kgf) Max (50Pos Initial)
(5
Operation Speed : 30 mm/min. :w cycles/Min)
Acceptable
Measure the force required to mate connectors.
2.7
Connector
Unmating
Force
With Lock
19.6NBŁ
2.0kgfBØ
Min.BŁ
38Pos.InitialBØ
19.6NBŁ
2.0kgfBØ
Min.BŁ
50Pos.InitialBØ
Operation Speed : 100 mm/min. :w cycles/Min)
(5
Acceptable
Measure the force required to mate connectors.
:w
Without
Lock
3NBŁ
0.31kgfBØ
Min.BŁ
38Pos.InitialBØ
4NBŁ
0.41kgfBØ
Min.BŁ
50Pos.InitialBØ
Operation Speed : 100 mm/min. :w cycles/Min)
(5
Acceptable
Measure the force required to mate connectors.
2.8
Durability (Repeated
Mate/ Unmating)
Operation Speed : 30 mm/min. :w cycles/Min)
(5
Acceptable
Measure the force required to mate connectors.
No. of Cycles: 50 cycles
LLCR9 30 m Æ Max. (Final)
Mating force9 26 N (2.65 kgf) Max (38Pos)
34 N (3.47kgf) Max (50Pos)
Unmating force with lock9
19.6NBŁ
2.0kgfBØ
Min.BŁ
38PosBØ
19.6N(2.0kgf9 Min.9 50Pos9
Unmating force without lock9
3NBŁ
0.31kgfBØ
Min.BŁ
38PosBØ
4N(0.41kgf9 Min.9 50Pos9
Fig. 2 (to be continued)
:w
:w
3 of 10
2.5mm BTB COMBINED CONNECTOR
501-5545
:w:
:':…:˝:
No.
2.9
Test
Items
Requirements
10:* 55:* 10 Hz9 1 minutes,
Amplitude :1.52mm, X, Y & Z Axes : 2 hours each, 100mA
applied. No electrical discontinuity greater than 1
shall occur.
LLCR9 30 m Æ Max. (Final)
sec
Judgement
Acceptable
Vibration
(Low Frequency)
2.10
Physical Shock
No electrical discontinuity greater than 1
2
sec allowed.
Acceptable
490 m/s (50 G), Sawtooth/Halfsine Wave, 11msec.
X,Y,Z r directions each 3 drops, Total 18 drops
LLCR9 30 m Æ Max. (Final)
2.12
Solderability
Solder Temperature9 230 r 5 ‘
Immersion Duration9 3 r 0.5 seconds
Flux9 Alpha 100
Wet solder coverage9 959 Min.
Fig. 2 (to be continued)
Acceptable
:w
:w
4 of 10
2.5mm BTB COMBINED CONNECTOR
501-5545
:w:
:':…:˝:
No.
Test
Items
Requirements
Environmental Requirements
Judgement
2.13
Thermal Shock
-55 ‘ / 30min.
85 ‘ / 30min.
Acceptable
Making this a cycle, repeat 5 cycles.
LLCR9 30 m Æ Max. (Final)
2.14
Humidity-Temperature
Cycling
25:* 65 ‘
90:* 959 R.H.
10 cycles
Acceptable
MIL-STD-202-106 Method 106
LLCR9 30 m Æ Max. (Final)
Insulation resistance : 100 M Æ Min.(Final)
2.15
Salt Spray
Salt concentration : 59
35 ‘
24Hrs.
Acceptable
LLCR9 30 m Æ Max. (Final)
2.16
Industrial Gas (SO
2
)
10 ppm 25°
C 959 R.H. 24 Hrs.
LLCR9 30 m Æ Max. (Final)
Acceptable
2.17
Temperature Life
(Heat Aging)
85 ‘ 96 hours
LLCR9 30 m Æ Max. (Final)
Acceptable
2.18
Resistance to Soldering
Heat
Case of Manual Soldering
C
Temerature : 390: 10° for 3: 1 sec.
To be no deformation by the top of ironat soldering tines.
Acceptable
Tested housing shall show no evidence of deformation
or fusion of housing and no physical damage.
:w
2.19
Resistance to flow
Soldering Heat
Test connector on PCB.
Pre-Heat 100=˜ : 40 - 60sec.
Heat Peak 240+5/-0 ‘ : 8sec. Max
Tested housing shall show no evidence of deformation or
fusion of housing and no physical damage.
:w
: : : :w : :w::w
: : :¯:»:
:w
:w
Acceptable
:w
:w
5 of 10
京公网安备 11010802033920号
EEWORLD
