Industrial Ethernet —
Circular Sealed RJ-45 Connectors
Product Facts
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Threaded outer connection
contributes to:
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Environmental sealing
(IP67 rated)
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Vibration resistance
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Secure, robust
connections
Provide for reliable
performance in electrically
noisy conditions found on
most factory floors
Compatible with Category
5e cable
Fully intermateable with
unshielded product
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The Tyco Electronics
family of Industrial Ethernet
connectors and cable
assemblies is designed to
meet the many demanding
manufacturing, processing,
and commercial application
requirements. Combining
existing RJ-45 connector
technology with the
Industry’s proven mini-
circular format connectors,
offers a series of products
that greater protect the
integrity of your data
transmission — in many
challenging operating
environments.
The Tyco Electronics line of
Receptacles offers a variety
of packaging solutions:
from widely accepted
110 Punchdown Block,
Printed Circuit Board (PCB)
Mount configurations, and
Bulkhead Passthrough.
Plug Assemblies are offered
in complete overmolded
cordsets in various lengths
and configurations. A Field-
Attachable Plug connector,
that utilizes standard
termination tooling, is
available to produce
custom cable lengths.
Need more information?
Call Technical Support.
Technical Support is staffed
with specialists well versed
in Tyco Electronics products.
They can provide you with:
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Technical support
Catalogs
Technical Documents
Product Samples
Tyco Electronics
Authorized Distributor
Locations
Related Catalogs
82066 — Modular Jacks
1307282 — Modular Plugs
© 2003 by Tyco Electronics Corporation.
All Rights Reserved.
AMP and TYCO are trademarks.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective owners.
1
Catalog 1654518
Revised 8-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Receptacles
The Tyco Electronics line of
receptacles offers solutions
for Ethernet field device
connectivity, in many
challenging operating
environments. All
receptacles are compatible
with standard commercial
RJ-45 connectors, enabling
a better solution for both
harsh and benign
environments.
110 Punchdown Block
Simple termination via
Insulation Displacement
Connections (IDC) with
the use of commonly
available 110 punchdown
tool. Ideal for premises
wiring applications.
Description
110 receptacle,
568A and 568B wiring,
backside locking conduit nut
Part Number
1546404-1
Material and Finish
Receptacle Shell
— Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring
— Nitrile Rubber
Related Product Data
Mating Connectors
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
Closure Cap — pg. 3
Tooling
110 Punchdown Tool
Part Number 558418-1
2
Catalog 1654518
Revised 8-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Receptacles
(Continued)
Direct PCB Mount
Receptacle
Low profile receptacle that
solders directly to a printed
circuit board (PCB) —
intended for OEMs who
wish to incorporate a
robust, sealed connection
into their field equipment.
Ideal for OEMs who wish to
incorporate a sealed RJ-45
in the smallest possible
package.
Description
Direct PCB mount
8 pin through-hole receptacle,
front coupling hex nut
Part Number
1546405-1
Material and Finish
Receptacle Shell
— Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring
— Vition Rubber
PCB Layout
Closure Cap
Maintains better sealing
integrity when a connector
is not mated with the
receptacle.
Material
Closure Cap
— Delrin (black)
Description
Closure Cap for Receptacles, IP67 rated
(with 3.63 [92.2] lanyard)
Closure Cap for Receptacles, IP65 rated
Closure Cap for Plug cordset, IP67 rated
(with 3.63 [92.2] lanyard)
Part Number
1546406-1
1546407-1
1546408-1
Related Product Data
Receptacles — pg. 2-5
Adapters — pg. 6
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
3
Catalog 1654518
Revised 8-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Receptacles
(Continued)
Standard PCB Board
Receptacle
Highly flexible solution that
enables an OEM or end-
user to solder a cable lead
to an internal Ethernet
connection.
Description
Receptacle with PC Board
Receptacle with PCB & 12" of cable
(10 Base-T)
Receptacle with PCB & 12" of cable
(568A)
Receptacle with PCB & 12" of cable
(568B)
Part Number
1546409-1
1546410-1
1546411-1
1546412-1
Material and Finish
Receptacle Shell
— Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring
— Nitrile Rubber
Related Product Data
Mating Connectors
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
Closure Cap — pg. 3
4
Catalog 1654518
Revised 8-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Receptacles
(Continued)
Bulkhead Passthrough
The perfect solution to bring
Ethernet into a cabinet or
control box. Simply mount
bulkhead product in a panel
cutout, mate a sealed
connector on the outside of
the enclosure, and run a
commercial patch cord from
the backside RJ-45 jack to
your PLC, I/O, or Ethernet
Control Board. No conduit
entry is required.
Contact Tyco Electronics
for UV stabilized versions
for outdoor use.
Description
RJ-45 Bulkhead passthrough with
backside RJ-45 jack
RJ-45 Bulkhead passthrough with
12" of patch cord
RJ-11 Bulkhead passthrough with
backside RJ-45 jack
Part Number
1546413-1
1546414-1
1546415-1
Material and Finish
Receptacle Shell
— Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring
— Nitrile Rubber
Performance Characteristics
Operating Temperature
—
-4° to 176°F [-20° to 80°C]
Return Loss
— 5 dB @ 100 MHz
Shock/Vibration
—
Per IEC 60068-2-6
Environmental Rating
— IEC IP67
TIA/EIA Rating
—
110 Punchdown and Bulkhead
Passthrough are Category 5e compliant;
Direct PCB Mount is Category 5
compliant; Standard PC Board is not
rated — additional customer termination
is required
Knockout Hole for Receptacle
—
1.031 [26.19]
Mating Thread
— UNC 1" - 14
Receptacle with
Backside RJ-45 Jack
Receptacle with
12" Patch Cord
Related Product Data
Mating Connectors
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
Closure Cap — pg. 3
Backside RJ-45 Jack
Specifications
Base Material
—
Copper alloy w/30 µ-inches gold alloy
Underplating
— 2.54 microns of
nickel
Mating Cycles
— 250 min.
Current Rating
— 1.5 Amp
Voltage Rating
— 125 V DC
5
Catalog 1654518
Revised 8-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Analogue and Mixed Signal
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