Connection
Systems
Sealed and Unsealed
Micro-Pack
Connection Systems
Description
Micro-Pack is a family of electronic connection systems designed to
meet the needs of low energy (<5 amps), high density applications.
These systems can be packaged as headers or in-lines and are
available unsealed or sealed. Filtered or shielded systems are
available for protection against electromagnetic interference (EMI).
A 1 mm male pin is used in both the 100 Series (unsealed) and 100W
Series (sealed) systems. The 100 Series female terminal utilizes a
box design with four contact points, while the 100W Series female
employs a sleeve configuration.
Typical Applications
Delphi’s extensive Micro-Pack line is used in a wide variety of
applications in the automotive, processing and industrial control,
farming, marine and off-road vehicle markets. Header connections
are available in both straight and 90-degree mountings with the
ability to mount to flexible or hardboard circuits. Micro-Pack in-lines
are ideally suited for applications where space is limited.
Performance Advantages
Micro-Pack’s high circuit density enables many electronic signals to
be accommodated in one space saving connector. Mechanical assist
and bolt-together designs enable ergonomic assembly and
disassembly of larger connections. The reliable 100W
environmentally sealed systems are designed to help withstand
many combinations of elements including temperature extremes,
moisture, engine compartment fluids and mechanical shock and
vibration. Micro-Packs offer an improved 1 piece (vs. 2 piece) female
terminal for sealed applications.
100 Series (Unsealed) Features
• Connector Position Assurance (CPA)
• Terminal Position Assurance (TPA)
• 5 amps continuous maximum current rating
• Four contact female terminal configuration for excellent interface
• Small overall dimensions
• High circuit density
• Low energy, low voltage capability
• -40°C to 85°C temperature range
100W Series (Sealed) Features
• Triple-rib peripheral environmental seals
• Low profile, high density design
• Low power, as well as signal level applications
• Connector Position Assurance (CPA)
• Terminal Position Assurance (TPA)
• Protected male pins
• Robust female terminals
• Wiring strain relief
• -40°C to 125°C temperature range
Micro-Pack Connection Systems
100 Series (Unsealed)
Header Connector
Female Connector
TPA with Primary
Connector Lock
TPA
100 Series Application Guidelines:
Cable Range . . . . . . . . . . . . . . . . . . 0.35 – 1.0 mm
2
Temperature Rise (°C)
Micro-Pack 100 Terminals – Tin Plated
140
120
100
80
60
40
20
0
0
5
10
1.0
0.50
0.80
0.35
Current Range . . . . . . . . . . . . . . . . 0 – 5 amps
Temperature Range . . . . . . . . . . . . -40°C to 85°C
Resistance . . . . . . . . . . . . . . . . . . . <10mΩ @ 20mV
Voltage Drop . . . . . . . . . . . . . . . . . <10.0mV/amp
Centerline Spacing . . . . . . . . . . . . . 3.0 mm
Terminal Diameter . . . . . . . . . . . . . 1.0 mm
Ambient Temperature (°C)
Temperature Rise Above
Ambient (25 oC ) vs Current*
Temperature Derating Curves*
125
100
75
50
25
0
2
4
6
8
10 12 14 16 18 20 22
0.35
0.50
0.80
1.0
Cable Sizes
0.35 mm
2
0.50 mm
2
0.80 mm
2
1.0 mm
2
Current (amps)
Maximum Current (amps)
100W Series (Sealed)
Header Connector
Retainer/Nose Piece
Inner Connector
CPA (mated after
cover is closed)
NOTE: Sealing shroud and locking feature for connector assembly must be designed into mating device housing.
Cable/Connector Seal
Strain Relief/
Wire Dress Cover
100W Series Application Guidelines:
Cable Range . . . . . . . . . . . . . . . . . . . . 0.35 – 0.8 mm
Current Range. . . . . . . . . . . . . . . . . . . 0 – 7.5 amps
Temperature Range. . . . . . . . . . . . . . . -40°C to 125°C
Resistance . . . . . . . . . . . . . . . . . . . . . <10mΩ @ 20mV
Voltage Drop. . . . . . . . . . . . . . . . . . . . <10.0mV/amp
Centerline Spacing . . . . . . . . . . . . . . . 3.5 mm
Terminal Diameter . . . . . . . . . . . . . . . 1.0 mm
2
Micro-Pack 100W Terminals – Gold Plated
Temperature Rise (°C)
100
0.5mm 2
80
60
40
20
0
0
5
10
15
20
25
0.8mm 2
Ambient Temperature (°C)
Temperature Rise Above
Ambient (25 oC ) vs Current*
Temperature Derating Curves*
125
100
0.8mm
2
75
0.5mm
2
50
25
0
5
10
15
20
Cable Sizes
0.35 mm
2
0.80 mm
2
Current (amps)
Maximum Current (amps)
* The test data is based on single circuits in free space and was generated using a “Lumped Resistance” model. The data presented here
does not account for all variables that would be present in an actual application. Delphi Engineering can model customers’ specific
applications upon request. For additional detailed product performance, contact 1-800-722-5273 or visit our website at www.delphi.com.
www.delphi.com/connect
Printed on Recycled Paper.
© 2000, Delphi. All rights reserved.
Printed in the U.S.A.
Upd602/5M-GBS
DP-02-E-030
Connection Systems
P Box 431
.O.
Warren, OH 44486
U.S.A.
Tel: [1] 800.610.4835
Fax: [1] 248.813.2333
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