KILOVAC High Voltage DC Contactors
KILOVAC LEV200 Series Contactor With 1 Form X
Contacts Rated 500+ Amps, 12-900Vdc
Product Facts
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Performance Data
Contact Arrangement, Power
Contacts
— 1 Form X (SPST-NO-DM)
Rated Operating Voltage
—
12 - 900 VDC
Continuous (Carry) Current,
Typical
— 500 A @ 65°C, 400 mcm
conductors
Consult TE for required conductors for
higher (500+ A) currents
Make/Break Current at Various
Voltages
1
— See graph next page
Break Current at 320VDC
1
—
2,000 A, 1 cycle
3
Contact Resistance, Typ.
(@200A)
— 0.2 mohms
Load Life
— See graph next page
Mechanical Life
— 1 million cycles
Contact Arrangement, Auxiliary
Contacts
— 1 Form A (SPST-NO)
Aux. Contact Current, Max.
—
2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min.
—
100mA @ 8V
Aux. Contact Resistance, Max.
—
0.417 ohms @ 30VDC /
.150 ohms @ 125VAC
Operate Time @ 25°C
—
Close (includes bounce), Typ. — 25 ms
Bounce (after close only), Max. — 7 ms
Release (includes arcing), Max @
2000A — 12 ms
Dielectric Withstanding Voltage
—
2,200 Vrms @ sea level (leakage <1mA)
Insulation Resistance @ 500VDC
—
100 megohms
2
Shock, 11ms 1/2 Sine, Peak,
Operating
— 20 G
Vibration, Sine, 80-2000Hz.,
Peak
— 20 G
Operating Ambient Temperature
—
-40°C to +85°C
Weight, Typical
— 1.3 lb. (.60 kg)
Notes:
1
Main power contacts
2
50 at end of life
3
Does not meet dielectric & IR after
test, 1700 amp for unit with Aux.
Contacts
4
Contacts will operate with 0.8V
nom
< V
coil
< 1.1V
nom
over temperature
range.
Invalid
Combinations/Reason
LEV200H-NA_
No auxiliary function with coil studs
LEV200_ONA_
No coil studs with rectifier circuit
LEV200_9NA_
No coil studs with rectifier circuit
LEV200_O_F
No side mont with rectifier circuit
LEV200_9_F
No side mount with rectifier circuit
Designed to be the lowest
cost sealed contactor in the
industry with its current
rating (500+A carry, 2000A
interrupt at 320Vdc)
Available with bottom or
side mounting — not
position sensitive
Optional auxiliary contact
for easy monitoring of
power contact position
Hermetically sealed —
intrinsically safe, operates
in explosive/harsh
environments with no
oxidation or contamination
of coils or contacts,
including long periods of
non-operation
Typical applications include
battery switching and
backup, DC voltage power
control, circuit protection
and safety
Versatile coil/power
connections
Designed and built in
accordance to AIAG QS9000
RoHS compliant
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Coil Data (Valid Over Temperature Range)
4
12Vdc
24Vdc
Nominal Voltage
Pickup Voltage (Will Operate) 9.0Vdc
19.0Vdc
Voltage (Max.)
15Vdc
30Vdc
0.75 -
1.0 -
Dropout Voltage
5.0Vdc
2.0Vdc
Coil Resistance @ 25° (Typ.) 11 ohms 40 ohms
48Vdc
38.0Vdc
60Vdc
2.0 -
7.0Vdc
145 ohms
72Vdc
57.0Vdc
90Vdc
3.0 -
12.0Vdc
357 ohms
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Ordering Information
Typical Part Number
LEV200 A 4 N A A
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Series:
LEV200 = 500+ Amp, 12-900Vdc Contactor
Contact Form:
A = Normally Open
H = Normally Open with Aux. Contacts. (Option
“H” requires option “A” in Coil Wire Length
and option “N” in Coil Terminal Connector.)
Note: Other auxiliary contact forms available.
Consult factory.
Coil Voltage:
4 = 12Vdc 5 = 24Vdc B = 28Vdc
6 = 48Vdc K = 72Vdc
8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac
Notes: Consult factory for detailed specifications
and availability of coils not listed in
“Coil Data” table above. In coil voltage
codes, 115Vac is designated by the
letter “O” rather than the numeral “0.”
Coil Wire Length:
A = 15.3 in (390 mm)
N = None (Requires option
“A” in next step.)
Coil Terminal Connector:
N = None, stripped wires
(Requires option “A” in previous step.)
A = Studs, #10-32 Threaded (Electrical connection
is made to the tab at the base of the stud.)
Note: Specify option A, stripped wires, for coil voltages
> 96Vdc
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Threaded Terminals
F = Side Mount & Male 10mm x M8 Threaded Terminals
Consult factory regarding other available mountings and
power terminals.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 800 522 6752
Asia Pacific: +86 0 400 820 6015
UK: +44 800 267 666
For factory-direct application assistance,
dial 800-253-4560, ext. 2055, or
805-220-2055.
7–32
Catalog 5-1773450-5
Revised 3-13
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
For additional support numbers
please visit www.te.com
KILOVAC High Voltage DC Contactors
KILOVAC LEV200 Series
(Continued)
Outline Dimensions
Note:
When stud terminals are
specified for coil connections,
the electrical connection is
made at the tab located at the
base of the stud.
SIde Mount Enclosure
Bottom Mount Enclosure
Estimated Make & Break Power Switching Ratings
Make and Break Power Switching Region
100,000
650A
Break Only Above 650A
LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
700
650
600
10,000
600
28 VDC
550
500
450
80% Minimum
Pre Charge
18 0
0V
DC
270
C
VD
VDC
Estimated Life (Cycles)
Current (A)
1,000
900
400
C
VD
400
350
300
250
200
90% Nominal
Pre Charge
VDC
VDC
120
100
7
KILOVAC High Voltage
DC Contactors
0.5
1.0
Time (ms)
10
150
100
50
1
1
10
100
Load Current (A)
1,000
10,000
0
0.0
1.5
2.0
NOTES:
1) For resistive loads with 300µH maximum inductance. Consult factory for inductive loads.
2) Estimates based on extrapolated data. User is encouraged to confirm performance in application.
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC.
4) The maximum make current is 650A to avoid contact welding.
For factory-direct application assistance,
dial 800-253-4560, ext. 2055, or
805-220-2055.
7–33
Catalog 5-1773450-5
Revised 3-13
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 800 522 6752
Asia Pacific: +86 0 400 820 6015
UK: +44 800 267 666
For additional support numbers
please visit www.te.com
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