Series 803 “Mighty Mouse”
ASAP Cordsets
Introduction and Specifications
PRODUCT FEATURES
Rugged Polyurethane Cable Jackets
ASAP Bayonet Cordsets Available with Plug and
Receptacle Connectors
Ideal for Hostile Environments
Braided Tinned Copper Shields Band
Terminated Directly to Connector Body
Series 803 ASAP Cordsets
Glenair ASAP “Mighty Mouse” Cordsets Offer Watertight
Sealing and Excellent Cold Temperature Flexibility
Rugged thermoplastic polyurethane cable jackets provide excellent toughness and good
environmental weathering. Braided tinned copper shields are terminated directly to the connector body
with a stainless steel
BAND-IT
®
clamp . Ideal for hostile environments, these ASAP cordsets are suitable
for tactical military gear, geophysical equipment and industrial applications. ASAP Bayonet Cordsets are
available with plug and receptacle connectors. Contact Glenair for other cable options not covered in this
catalog. Glenair offers a wide variety of cabling materials and constructions to meet any requirement.
Series 803 Cordset Specifications
Primaries (Conductors)
Wire Color Code
Cable Shield
Jacket
Shield Termination
Operating Temperature
Overmolding Compound
Solvent Resistance
Resistance at 20° C.
EMI Shielding Effectiveness
Contact Current Rating
Dielectric Withstanding Voltage
Insulation Resistance
Immersion
#24 AWG Teflon®-Insulated Tinned Copper, 19 Strand, Per MIL-W-22759/11-24
3 - 10 Pin Cables: Color-Coded in Accordance With MIL-STD-681 System 1, Wire Number 1 Black
19 - 85 Pin Cables: White
Tinned Copper Braid, 90% Minimum Coverage
Thermoplastic Polyurethane, Black, UL 94 V-0 Rated
BAND-IT®
Termination Tystem With Stainless Steel Band
-30° C. to +105° C.
Polyamide
Excellent Resistance to Most Solvents, Fuels and Oils; Poor Resistance to Strong Acid and Bipolar Solvents (Alcohol)
(8 Milliohms Mated Contacts) + (15 Milliohms Per Foot Of Wire)
40 dB Attenuation, 100 MHz to 1000 MHz
5 Amps Maximum
500 VAC Sea Level
200 Megohms Minimum
1 Meter Immersion for 1 Hour per MIL-STD-810 Method 512
© 2004 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-19
E-Mail: sales@glenair.com
Series 803
Bayonet
Series 803
Bayonet
Series 803 “Mighty Mouse”
ASAP Cordsets
807-159, 807-171 & 807-178
How to Order Series 803 Cordsets
END A
807-159 Plug-to-Plug Cordset Shown
END B
How to Order Series 803 Cordsets
Series
807-159
Plug to Plug Cordset
Number Of
Contacts
4
(Shell Size 6)
End A
Contact
P
Male Pin
End B
Contact
P
Male Pin
Shell Material / Finish
M
Aluminum, with Electroless
Nickel Finish
Length in
Inches
Example:
72 = Six Feet Overall
Length
7
807-171
Plug to In-Line
Receptacle Cordset
(Shell Size 6)
S
Female Socket
S
Female Socket
NF
Aluminum, with Olive Drab
Cadmium Finish
10
(Shell Size 7)
N
No Connector
on End B
(Single-Ended
Cable- Not
Applicable to
807-171)
807-178
In-Line Receptacle to
In-Line Receptacle
Cordset
19
(Shell
Size 9)
ZN
Aluminum, with Olive Drab
Zinc-Nickel Finish
37
(Shell Size 12)
ZNU
Aluminum, with Black Zinc-
Nickel Finish
55
(Shell Size 14)
Z1
Stainless Steel, with
Passivated Finish
85
(Shell Size 15)
Part Number Example
807—159
—10
P
S
M
— 48
© 2004 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-20
E-Mail: sales@glenair.com
807-159, 807-171 & 807-178
Series 803 Cordset Dimensions
Series 803 Bayonet Cordset Dimensions
LENGTH
- .000 (0.0)
+1.000 (25.4)
2.000 (50.8)
MAX
END
A
SHIELDED
JACKETED
CABLE
END B
OVERMOLDING
Plug-to-Plug Cordset
807-159
807-1
59
END A
Plug-to-In Line Receptacle
807-171
807-17
1
END B
END A
In Line Receptacle-
to-In
Line
Receptacle
Receptacle-t
807-178
807-17
8
END B
© 2004 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-21
E-Mail: sales@glenair.com
Series 803
Bayonet
Series 803 “Mighty Mouse”
ASAP Cordset Dimensions
Test/Measurement
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