• Resistance to moisture and
abrasion
• Strain relief
• Protection from wire pull-out
• Easy installation
DuraSeal
Heat-shrinkable nylon crimp
splices and terminals
DuraSeal products insulate and protect
electrical connections from mechanical
abuse, wire pull-out, and abrasion while
resisting water, salt, and other
contaminants.
DuraSeal devices provide a tough,
environmentally sealed wire connection.
Their crimp barrel or terminal, encased in
Product dimensions
(inches)
rugged, heat-shrinkable nylon tubing lined
with a special hot-melt adhesive, resists
damage from abrasions and cuts.
DuraSeal devices retain flexibility and
impact-resistance long after similar
products have become brittle.
DuraSeal devices accommodate wire
gauge sizes 22 to 10. They are color-
coded for easy identification of gauge
sizes, yet transparent for inspection of the
finished splice.
Butt splices
L nom.
ØA min.
Butt splice dimensions
Part
number
D-406-0001
D-406-0002
D-406-0003
Fork terminals
A
min.
.145
.180
.250
L
nom.
1.25
1.25
1.50
Color
Red
Blue
Yellow
Wire dimensions
Insulation
Conductor
O.D.
(AWG)
(max.)
22–18
.140
16–14
.175
12–10
.245
Insulation
O.D.
(min.)
.055
.080
.110
L max.
ØA min.
ØB nom. C nom.
Part
number
B-106-2401
B-106-2402
B-106-2502
B-106-2403
B-106-2503
A
min.
.15
.18
.18
.25
.25
Fork terminal dimensions
B-stud
recommended
C
size
nom.
8
.31
8
.31
10
.39
8
.31
10
.39
L
max.
1.26
1.38
1.38
1.50
1.58
Color
Red
Blue
Blue
Yellow
Yellow
Wire dimensions
Insulation
Conductor
O.D.
(AWG)
(max.)
22–18
.150
16–14
.175
16–14
.175
12–10
.250
12–10
.250
Insulation
O.D.
(min.)
.055
.080
.080
.110
.110
Product characteristics
Physical
Property
Dimensions
Tensile strength
Property
Voltage drop
Unit
Inches
Pounds
Unit
Millivolts
Electrical
Chemical
Environmental
(Fluid resistance)
Operating
conditions
Insulation resistance
Megohms
Dielectric withstand
Kilovolts
voltage
Property
Unit
Diesel fuel
Brake fluid
Antifreeze
5% salt water
Motor oil
Humidity
Immersion
Vibration
Bending
Thermal shock
Heat aging (168° @ 85°C)
Salt spray
Temperature rating
Minimum shrink temperature
Voltage rating
Requirement
None
8 to 40 lbs depend-
ing on AWG
Typical value
Less than equal
length of wire
10
3
min.
2.5
Requirement
Meet electrical test
listed above after
conditioning.
Method of test
See product dimensions
UL486C, IEC512-8
Method of test
MIL-S-81824, IEC512-2
MIL-STD-202 method 302
MIL-STD-202F method 301,
IEC512-2
Method of test
ASTM D 3032, ESA-603D
Meet electrical test
listed above after
conditioning.
–55°C to +125°C
180°C
600 Volt max
MIL-STD-202F method 106, IEC68-2-30
MIL-STD-202F condition C, IEC68-2-14 test NC
MIL-STD-202F method 201, IEC68-2-6
UL486C, IEC512-8
MIL-STD-202F method 107, IEC68-2-14 test N
MIL-STD-202F, IEC68-2-2
MIL-STD-202F method 101, IEC68-2-11
None
None
None
Approvals and reference documents
Agency approvals
Reference documents
UL listed component, file E87681, butt splices and terminals except
quick connect terminals; file E157833, quick connect terminals
Raychem specifications RB-107, Specification DuraSeal crimp splices
Raychem specifications RB-108, Specification DuraSeal crimp terminals
DuraSeal selection guide (H54153)
DuraSeal installation guidelines (H54154)
Ordering information
Standard packaging
Product supplied in bulk, 500 or 1000 pieces per box, depending on size.
For other packaging options consult factory.
DuraSeal is a trademark of Tyco Electronics Corporation.
All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their
application. Tyco Electronics makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics
only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will Tyco Electronics be liable for any incidental, indirect or
consequential damages arising from the sale, resale, use, or misuse of the product. Tyco Electronics Specifications are subject to change without notice. In addition,
Tyco Electronics reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable
specification.
Tyco Electronics Corporation
Raychem
305 Constitution Drive
Menlo Park, CA 94025
U.S.A.
www.tycoelectronics.com
Tyco Electronics UK Ltd.
Raychem
Cheney Manor Industrial Estate
Swindon, Wiltshire SN2 2QE
U.K.
Tyco Electronics Raychem K.K.
Raychem
3816 Noborito, Tama-ku
Kawasaki 214-8533
Japan
Raychem Singapore Pte. Ltd.
Raychem
No. 26 Ang Mo Kio Ind. Park
Singapore 569507
©1992, 1997, 2000 Tyco Electronics Corporation Printed in USA H54150 10/00