SPECIFICATION CONTROL DRAWING
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene
flouride.
2. SINGLE-WIRE SEAL: Immersion resistant thermoplastic.
3. THREE-WIRE SEAL: Immersion resistant thermoplastic.
4. CRIMP SPLICE: Base metal: Copper Alloy 101 or 102 per ASTM B-75.
Plating: Tin per MIL-T-10727, Type 1.
Color code: See table below.
Dimensions of Crimp Splice :
Part
Prod.
Name
Rev.
Size
D-436-52
C
16
D-436-53
Installation Data:
Splicer
Size
16
12
Wire Size Range of Crimp Splice
One Wire
Two wires
Three wires
Minimum
Maximum
Minimum
Maximum
Minimum
Maximum
20
16
16
12
24
22
TITLE :
C
12
ØA
2.69 (0.106)
2.56 (0.101)
3.91 (0.154)
3.73 (0.147)
ØB
1.75 (0.069)
1.63 (0.064)
2.59 (0.102)
2.46 (0.097)
Crimp Splice
D
14.86 (0.585)
14.35 (0.565)
14.86 (0.585)
14.35 (0.565)
E
7.11 (0.280)
6.60 (0.260)
7.11 (0.280)
6.60 (0.260)
Color Code
Blue
Yellow
20
16
24
22
22
18
TE Connectivity
305 Constitution Drive
Menlo Park, CA 94025, USA
Raychem
Products
IN-LINE SPLICE SEALING SYSTEM,
2 OR 3 TO 1 SPLICE: Tin Plated,
Color Coded, with Inspection Slots
DOCUMENT NO.:
DATE:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
DRAWN BY:
ANGLES: N/A
ROUGHNESS IN
MICRON
TE Connectivity reserves the right to amend this
drawing at any time. Users should evaluate the
suitability of the product for their application.
DCR NUMBER:
D-436-52/-53
DOC ISSUE:
15-Apr-11
PROD. REV.
SCALE:
SIZE:
2
SHEET:
REPLACES:
M. FORONDA
N/A
D001302
SEE TABLE
None
A
1 of 2
Print Date: 9-May-11
If this document is printed it becomes uncontrolled. Check for the latest revision.
SPECIFICATION CONTROL DRAWING
APPLICATION
1. These parts are designed to provide an immersion resistant in-line splices of 2 or 3 to 1 wires falling within
the size range listed on sheet 1, having insulations rated for at least 135C.
2. Parts are available only as an assembly of one of each Item #1 and Item #2.
3. Parts are to be installed per Thermofit Assembly Procedure, see below.
4. Inside diameter and outside diameter of splice are to be measured in crimp areas, 2.54 to 5.08 (0.100 to 0.200)
from ends of part. Slight burr permitted on parted surfaces.
5. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-T-7928.
6 . Packing and packaging shall be in accordance with Section 5, Level C, of MIL-T-7928.
7. This document takes precedence over documents referenced herein.
THERMOFIT ASSEMBLY PROCEDURE
1.0
SCOPE
This document outlines the procedure to be followed to obtain immersion resistant 3 or 2 to 1 in-line splices using
Thermofit In-Line Splice Sealing System D-436-52/-53.
2.0
PROCEDURE:
a)
b)
c)
d)
e)
Strip all wires 7.92 (0.312) to 8.74 (0.344).
Attach the single lead to the appropriate size crimp splice using a Raychem AD-1377 Crimp Tool.
Pass the wires to be attached to other barrel through the sealing sleeve from the three-hole insert end.
Insert wires into barrel and crimp. Care must be taken that the wires remain untwisted between the crimp
splice and the three wire seal or the sealing sleeve cannot be positioned properly.
Apply heat, using the recommended heat source, first to the three-hole insert and then the other. Heat should
be applied until insert melts and flows axially along the wires.
3.0
RECOMMENDED RAYCHEM HEATING TOOLS
Heater
Thermogun #500A
Shop Air Heater #CV-4504
Mini-Gun #CV-5300
Reflector
TG-14
991180
991319
TE Connectivity
305 Constitution Drive
Menlo Park, CA 94025, USA
TITLE :
Raychem
Products
IN-LINE SPLICE SEALING SYSTEM,
2 OR 3 TO 1 SPLICE: Tin Plated,
Color Coded, with Inspection Slots
DOCUMENT NO.:
DATE:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
DRAWN BY:
ANGLES: N/A
ROUGHNESS IN
MICRON
TE Connectivity reserves the right to amend this
drawing at any time. Users should evaluate the
suitability of the product for their application.
DCR NUMBER:
D-436-52/-53
DOC ISSUE:
15-Apr-11
PROD. REV.
SCALE:
SIZE:
2
SHEET:
REPLACES:
M. FORONDA
N/A
D001302
SEE TABLE
None
A
2 of 2
Print Date: 9-May-11
If this document is printed it becomes uncontrolled. Check for the latest revision.
Microcontroller MCU
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