D-300-02 datasheet, PDF - EEWORLD Datasheet

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D-300-02: Descriptionsolder & shield tubing D-300-02; CategoryWire/cable; File Size123KB，7 Pages; ManufacturerAll Sensors; Environmental Compliance

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solder & shield tubing D-300-02

D-300-02 Parametric

Parameter Name	Attribute value
Manufacture	TE Connectivity
Product Category	Solder & Shield Tubing
RoHS	Yes
Type	Splice Caps
Material	Polyolefin (PO)
Chemical Resis	N
Factory Pack Quantity	1000

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SPECIFICATION CONTROL DRAWING

Product Rev

Product

Name

D-300-01

D-300-02

D-300-03

A±2.54

(A±0.100)

25.40

(1.000)

27.90

(1.100)

33.02

(1.300)

Product Dimensions

As Received

After Free Recovery

øB

min

4.45

(0.175)

6.35

(0.250)

9.14

(0.360)

min

0.25

(0.010)

0.38

(0.015)

0.38

(0.015)

øB

max

2.03

(0.080)

3.05

(0.120)

4.57

(0.180)

min

0.76

(0.030)

1.02

(0.040)

1.27

(0.050)

Maximum

Weight

Pounds/mpc

1.15

2.55

4.50

MATERIALS

1. MOLDED CAP: Heat-shrinkable, cross-linked, flame-retarded modified polyolefin.

2. MELTABLE RING: Modified thermoplastic.

APPLICATION

1. These parts are designed to meet the requirements as shown in the Requirements Section when tested as listed.

2. Parts to be assembled as outlined herein.

3. “B” recovered is the maximum inside diameter of the heat-shrinkable cap.

4. “W” is the wall thickness of the heat-shrinkable cap only, and is measured along the vertical wall.

5. “A” is the average length of the cap and is equal to (A min + A max)/2.

1.0

SCOPE

This document covers the requirements and test procedures applicable to heat shrinkable, stub-splice

encapsulation cap (caps) and the molded component thereof.

2.0

APPLICABLE DOCUMENTS

The specifications and standards referenced herein shall form part of this specification to the extent

specified.

307 Constitution Drive Menlo Park, CA 94025, USA

Wire and

Harnessing

Products

TITLE :

CAP, SPLICE ENCAPSULATION

DOCUMENT NO.:

DCR NUMBER:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

Tyco Electronics reserves the right to amend

ANGLES: N/A

TOLERANCES:

this drawing at any time. Users should

0.00 N/A

evaluate the suitability of the product for

ROUGHNESS IN

0.0 N/A

their application.

MICRON

0 N/A

D-300-01/-03

REPLACES:

D010043

SCALE:

None

SIZE:

N/A

SHEET:

1 of 7

DRAWN BY:

DATE:

PROD. REV.

DOC ISSUE:

M. FORONDA

15-Feb.-01

SEE TABLE

If this document is printed it becomes uncontrolled. Check for the latest revision.

SPECIFICATION CONTROL DRAWING

3.0

3.1

REQUIREMENTS

Material: The splice encapsulation caps shall be fabricated from the materials specified on sheet 1 of this

specification. The materials shall be homogenous and essentially free from flaws, defects, pinholes, seams,

cracks and inclusions.

Color: The caps shall be black.

Properties of Molded Component: The molded component and the material from which it is fabricated

shall meet the requirements in Table 1.

Properties of Finished Caps: The finished caps shall meet the requirements of Table 2.

QUALITY ASSURANCE PROVISIONS

3.1.1

3.1.2

3.1.3

4.0

4.1

4.1.1

4.1.2

Classification of Tests:

Qualification of Tests: Qualification testing shall consist of all test listed in this specification.

Acceptance tests: Acceptance tests shall consist of those tests applicable to Qualification Test Groups A

and F.

4.2

Sampling Instructions:

4.2.1

Qualification Test Samples: Qualification test samples shall consist of six molded slabs, 6 x 6 x 0.075±

.010 inches and 62 caps of the size for which qualification is desired. The molded slabs shall be fabricated

from the same lot of material and shall be subjected to the same degree of cross-linking as the molded

components.

4.2.2

Acceptance Test Samples: Acceptance test samples shall consist of finished caps selected at random in

accordance with ANSI/ASQC Z1.4, Inspection Level S-2, AQL 6.5%. A lot of finished caps shall consist

of all caps fabricated from the same lot of molded components, from the same production run, and offered

for inspection at the same time.

4.3

Test Procedures – Molded Slabs

4.3.1

Tensile Strength And Ultimate Elongation: Three specimens cut from a molded slab, using die D of

ASTM D 412, shall be tested for tensile strength and ultimate elongation in accordance with ASTM D 412.

4.3.2

Low-Temperature Flexibility: A 6- x ¼ inch specimen cut from a molded slab shall be mounted in a loop

position between movable, parallel, sets of jaws 2 ½ inches apart, mounted on a test fixture. Each end of

the specimen shall extend at least ¾ inch into a set of jaws and shall be firmly fastened. The specimen and

the test fixture shall be conditioned for four hours at –55 ± 2°C (-67 ± 4°F). While at this temperature, the

sets of jaws shall be moved rapidly from a 2 ½ inch to a 1 inch separation.

4.3.3

Heat Shock: Three 6 x ¼ inch specimens, cut from a molded slab, shall be conditioned for four hours in a

225 ± 5°C (437 ± 9°F) mechanical-convection oven in which air passes the specimens at a velocity of

100 to 200 feet per minute. After conditioning, the specimens shall be removed from the oven, cooled to

room temperature, and visually examined for evidence of dripping, flowing, or cracking.

4.3.4

Heat Aging:

4.3.4.1 Procedure A: Three specimens, prepared and measured in accordance with 4.3.1, shall be conditioned for

168 hours in a 175 ± 5°C (347 ±9°F) mechanical-convection oven in which air passes the specimens at a

velocity of 100 to 200 feet per minute. After conditioning, the specimens shall be removed from the oven,

cooled to room temperature, and tested for tensile strength and ultimate elongation in accordance with

4.3.1.

307 Constitution Drive Menlo Park, CA 94025, USA

Wire and

Harnessing

Products

TITLE :

CAP, SPLICE ENCAPSULATION

DOCUMENT NO.:

DCR NUMBER:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

Tyco Electronics reserves the right to amend

ANGLES: N/A

TOLERANCES:

this drawing at any time. Users should

0.00 N/A

evaluate the suitability of the product for

ROUGHNESS IN

0.0 N/A

their application.

MICRON

0 N/A

D-300-01/-03

REPLACES:

D010043

SCALE:

None

SIZE:

N/A

SHEET:

2 of 7

DRAWN BY:

DATE:

PROD. REV.

DOC ISSUE:

M. FORONDA

15-Feb.-01

SEE TABLE

If this document is printed it becomes uncontrolled. Check for the latest revision.

SPECIFICATION CONTROL DRAWING

4.3.4.2. Procedure B: Three specimens, prepared and measured in accordance with 4.3.1, shall be conditioned for

1000 hours in a 150 ± 3°C (302 ± 5°F) mechanical-convection oven in which air passes the specimens at a

velocity of 100 to 200 feet per minute. After conditioning, the specimens shall be removed from the oven,

cooled to room temperature, and tested for tensile strength and ultimate elongation in accordance with

4.3.1.

4.2.1

Solvent Resistance: Three specimens, prepared and measured in accordance with 4.3.1, shall be

completely immersed in each of the solvents listed in the applicable section of Table 1 for 24 hours at 25 ±

3°C (77 ± 5°F). The volume of the fluid shall be not less than 20 times that of the specimens. After

conditioning, the specimens shall be lightly wiped, and then air-dried for 30 to 60 minutes at room

temperature. The specimens shall then be tested for tensile strength and ultimate elongation in accordance

with 4.3.1.

4.3

Test Procedures – Finished Caps

4.3.1

Test Assembles: The test assembles shall consist of fifty-five crimped stub splices made in wire

confirming to MIL-W-81044/12 or MIL- 16878/4. Leads shall be 10 ± 1 inches long, and shall be of the

gauge listed below for the cap for which qualification is desired. Caps shall be installed in accordance with

Thermofit Assembly Procedure (see sheet 6).

Cap Size

D-300-01

D-300-02

D-300-03

4.2.1

Number of Wires/Splice

Wire Gauge (AWG)

4.2.2

4.2.3

4.2.4

Dimensions And Dimensional Recovery: Five specimens, as supplied, shall be measured for dimensions in

accordance with ASTM D 876. The specimens shall then be conditioned for ten minutes in a 200 ± 5°C

(392 ± 9°F) oven, quenched in water in less than 35°C (95°F) for at least 30 seconds, wiped dry, and the

appropriate measurements taken.

Insulation Resistance: The specimen shall be immersed to within 3 inches of the lead ends in a water bath

containing 5% by weight of NaCl for a minimum of 30 minutes after which time the insulation resistance

shall be measured between the salt solution and the test leads. The test potential shall be 500 volts D.C.

The readings shall be taken after an electrification time of one minute.

Dielectric Withstanding Voltage: The specimen shall be immersed to within 3 inches of the lead ends in a

water bath containing 5% by weight of NaCl for a minimum of 30 minutes after which time the potential

between the salt water and the test leads shall be raised from 0 to the specified voltage at a rate of 500 volts

per second. This potential shall be maintained for one minute and the voltage reduced to 0.

Temperature Cycling: Fifteen assemblies shall be subjected to 200 cycles. Each cycle shall consist of 20

minutes at 135°C (275°F) and 5 minutes at 240°C (400°F) in mechanical-convection ovens with an air

velocity of 100 to 200 feet per minute past the specimens. The specimens shall be subjected to 20 cycles

per day and shall be maintained at 25

5°C (77 ± 9°F) between test days. After the last cycle, the

specimen shall be cooled to 25

5°C (77 ± 9°F) within one hour and tested for insulation resistance (4.4.3)

and dielectric withstanding voltage (4.4.4).

307 Constitution Drive Menlo Park, CA 94025, USA

Wire and

Harnessing

Products

TITLE :

CAP, SPLICE ENCAPSULATION

DOCUMENT NO.:

DCR NUMBER:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

Tyco Electronics reserves the right to amend

ANGLES: N/A

TOLERANCES:

this drawing at any time. Users should

0.00 N/A

evaluate the suitability of the product for

ROUGHNESS IN

0.0 N/A

their application.

MICRON

0 N/A

D-300-01/-03

REPLACES:

D010043

SCALE:

None

SIZE:

N/A

SHEET:

3 of 7

DRAWN BY:

DATE:

PROD. REV.

DOC ISSUE:

M. FORONDA

15-Feb.-01

SEE TABLE

If this document is printed it becomes uncontrolled. Check for the latest revision.

SPECIFICATION CONTROL DRAWING

4.2.1

Heat Aging: Fifteen assemblies shall be conditioned for 1000 hours at 150

3°C (302

5°F) in a

mechanical-convection oven with an air velocity of 100 to 200 feet per minute past the specimens. After

conditioning, the specimen shall be cooled to 25

5°C (77

9°F) within one hour and tested for insulation

resistance (4.4.3) and dielectric withstanding voltage (4.4.4).

Altitude Immersion: Fifteen assemblies shall be immersed in a water bath containing 5% by weight of

NaCl and placed in a chamber. Wire ends, opposite the cap, shall be within the chamber, but not

submerged. The exposed wire ends shall not be sealed. The chamber pressure shall be reduced to

approximately 1 inch of mercury and maintained for 30 minutes. The chamber pressure shall then be

returned to atmospheric pressure. The insulation assistance shall be measured in accordance with 4.4.3.

This shall constitute one cycle. Two additional environment cycles shall be run. At the end of the third

cycle, the insulation resistance (4.4.3) shall be re-measured, and the dielectric withstanding voltage test

(4.4.4) shall be performed.

Corrosive effect: Two caps, as supplied, shall be placed in the bottoms of two clean ½ x 12 inches test

tubes (one cap per tube). A third tube shall be used for control. A copper-glass mirror, about 1 x ¼ inches

shall be suspended from 6 to 7 inches above the bottom of each tube by a fine copper wire attached to a

cork wrapped in aluminum foil. The corks shall tightly seal the test tubes. The lower 2 inches of each tube

then shall be placed in an oven or oil bath at 175

3°C for 16 hours. After cooling, the mirrors shall be

examined in a good light against a white background. Evidence of corrosion shall be areas of transparency

larger than pinholes in a mirror. Discoloration of the copper film or reduction of its thickness shall not be

considered corrosion. The mirrors shall be vacuum- deposited copper with thickness equal to 10

transmission of normal incident light of 5000 angstroms. They shall be stored in a vacuum and shall be

used for test only if no oxide film is present and the copper is not visibly damaged.

Flammability: Specimens shall be mounted horizontally in a draft-free chamber. A standard 1/8” Bunsen

burner shall be adjusted to produce a blue flame approximately 1” high. This flame shall be applied at a

distance of 1” to the closed end of the test specimen for 10 seconds. The flame shall then be removed and

the specimen shall remain undisturbed until burning ceases. Failure of more than one specimen to

extinguish itself with 30 seconds shall be cause for rejection.

4.2.1

TABLE 1

REQUIREMENTS FOR MOLDED COMPONENT

Property

Tensile Strength

Ultimate Elongation

Stiffness

Specific Gravity

Unit

psi

percent

psi

Requirement

1500 minimum

250 minimum

10,000 minimum

25,000 maximum

1.40 maximum

Method of Test

Section 4.3.1

(ASTM D 412)

ASTM D 747

ASTM D 792

307 Constitution Drive Menlo Park, CA 94025, USA

Wire and

Harnessing

Products

TITLE :

CAP, SPLICE ENCAPSULATION

DOCUMENT NO.:

DCR NUMBER:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

Tyco Electronics reserves the right to amend

ANGLES: N/A

TOLERANCES:

this drawing at any time. Users should

0.00 N/A

evaluate the suitability of the product for

ROUGHNESS IN

0.0 N/A

their application.

MICRON

0 N/A

D-300-01/-03

REPLACES:

D010043

SCALE:

None

SIZE:

N/A

SHEET:

4 of 7

DRAWN BY:

DATE:

PROD. REV.

DOC ISSUE:

M. FORONDA

15-Feb.-01

SEE TABLE

If this document is printed it becomes uncontrolled. Check for the latest revision.

D-300-02 Related Products

	D-300-02	D-300-01CS834
Description	solder & shield tubing D-300-02	solder & shield tubing
Manufacture	TE Connectivity	TE Connectivity
Product Category	Solder & Shield Tubing	Solder & Shield Tubing
RoHS	Yes	Yes
Type	Splice Caps	Splice Caps
Factory Pack Quantity	1000	1000

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