T2 Terminator Micro-Fit 3.0™ Crimp Terminals
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63911-8800
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Micro-Fit 3.0™ Crimp Terminal, Male and Female, 20-24 AWG.
Terminal
Series No.
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
In.
43030-0001 43030-0051
43030-0002 43030-0052
43030
20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85
43030-0003 43030-0053
43030-1001
43031-0001 43031-0051
43031-0002 43031-0052
43031
43031-0003 43031-0053 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85
43031-0017 43031-0102
43031-0018 43031-0103
44372
44372-0002 44372-3606 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85
45773-0001 45773-0002
45773
20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85
45773-0003 45773-0053
(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range
(2) Overall insulation OD specification for terminal
Terminator 63911-8900 should be used for insulation OD 0.91-1.09mm (.036-.043 inch)
Terminator 63910-4500 should be used for insulation OD 1.30-1.85mm (.051-.073 inch)
.035-.073 2.54-2.92 .100-.115
.035-.073 2.54-2.92 .100-.115
.035-.073 2.54-2.92 .100-.115
.035-.073 2.54-2.92 .100-.115
Doc No: ATS-639118800
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator Micro-Fit 3.0™ Crimp Terminals
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
43030
44372
43031
45773
Bell mouth
mm
In.
0.05-0.40
.002-.016
Cut-off Tab Maximum
mm
In.
0.15
.006
Conductor Brush
mm
In.
0.20-0.80
.008-.031
Terminal Series No.
43030
43031
44372
45773
Bend up Bend down Twist
Degree
3
3
3
3
3
3
3
3
Roll
Degree
4
8
4
8
4
8
4
8
Punch Width mm (Ref)
Conductor Insulation
Seam
mm In mm In
1.40 .055 1.60 .063 Seam shall not be open
1.40 .055 1.60 .063 and no wire allowed out
of the crimping area
1.40 .055 1.60 .063
1.40 .055 1.60 .063
After crimping, the conductor profile should measure the following.
Terminal Series No.
43030
Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Minimum
AWG mm
2
mm
In.
mm
In.
N
Lb.
20 0.50 0.91-0.99
.036-.039
2.30 max
.090 max
57.9
13.0
22 0.35 0.84-0.91
.033-.036
2.30 max
.090 max
35.6
8.0
24 0.20 0.79-0.84
.031-.033
2.30 max
.090 max
22.3
5.0
20 0.50 0.91-0.99
.036-.039
2.30 max
.090 max
57.9
13.0
22 0.35 0.84-0.91
.033-.036
2.30 max
.090 max
35.6
8.0
24 0.20 0.79-0.84
.031-.033
2.30 max
.090 max
22.3
5.0
20 0.50 0.91-0.99
.036-.039
2.30 max
.090 max
57.9
13.0
22 0.35 0.84-0.91
.033-.036
2.30 max
.090 max
35.6
8.0
24 0.20 0.79-0.84
.031-.033
2.30 max
.090 max
22.3
5.0
20 0.50 0.91-0.99
.036-.039
2.30 max
.090 max
57.9
13.0
22 0.35 0.84-0.91
.033-.036
2.30 max
.090 max
35.6
8.0
24 0.20 0.79-0.84
.031-.033
2.30 max
.090 max
22.3
5.0
43031
44372
45773
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639118800
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator Micro-Fit 3.0™ Crimp Terminals
PARTS LIST
T2 Terminator 63911-8800
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63911-8870
63911-8870
Tool Kit (All “Y” Items)
REF
1
63444-1421
63444-1421
Conductor Punch
1Y
2
63445-1436
63445-1436
Conductor Anvil
1Y
3
63446-1610
63446-1610
Insulation Punch
1Y
4
63445-1614
63445-1614
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0085
63443-0085
Wire Stop L-Bracket
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1703
63443-1703
17.30mm Height Spacer
1
14
63443-2216
63443-2216
16.00mm Coarse Spacer
1
15
63443-2302
63443-2302
3.10mm Fine Spacer
1
16
63443-2801
63443-2801
Front Plunger Striker
1
17
63443-2904
63443-2904
Wire Hold Down Plunger
1
18
63443-6003
63443-6003
Rear Cover
1
19
63443-7201
63443-7201
Spring Cover
1
20
63600-1057
63600-1057
Compression Spring
1
21
63600-2972
63600-2972
Collar
2
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 45 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639118800
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator Micro-Fit 3.0™ Crimp Terminals
Assembly Drawing
1
3
20
16
(2)
21
19
31
17
2
5
23
(2)
28
6
4
8
(2)
7
26
(2)
18
11
27 (2)
12
30
9
(2)
29
25
22
14
15
13
10
Figure 1
24
12
25
Doc No: ATS-639118800
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator Micro-Fit 3.0™ Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639118800
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 5 of 6
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