PM75RSD120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase + Brake
IGBT Inverter Output
75 Amperes/1200 Volts
R
U
AB
AD
1 234
5678
A
B
U
U
Y (4 PLACES)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
V
UPC
UF
O
U
P
V
UPI
V
VPC
VF
O
V
P
V
VPI
V
WPC
WF
O
11.
12.
13.
14.
15.
16.
17.
18.
19.
W
P
V
WPI
V
NC
V
NI
Br
U
N
V
N
W
N
F
O
9 11
13 15 17 19
10 12
14 16 18
M
M
S
Z
(4 PLACES)
AG
AD
E
C
B
P
N
A
W
V
U
P
AA - THD
(6 PLACES)
Q
(2 PLACES)
AC
AH
J
F
W SQ. PIN
(19 TYP.)
J
U
T
G H
N
V
V
WPC
WP
L
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□
Complete Output Power
Circuit
□
Gate Drive Circuit
□
Protection Logic
– Short Circuit
– Over Current
– Over Temperature
– Under Voltage
□
Low Loss Using 4th Generation
IGBT Chip
Applications:
□
Inverters
□
UPS
□
Motion/Servo Control
□
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM75RSD120 is a 1200V,
75 Ampere Intellimod™ Intelligent
Power Module.
Type
PM
Current Rating
Amperes
75
V
CES
Volts (x 10)
120
V
UPC
UP
GND GND
IN
V
VPC
VP
V
FO
V
VPI
V
WPI
V
CC
V
CC
V
CC
V
CC
V
CC
V
CC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
F
O
F
O
F
O
F
O
F
O
F
O
OUT
OUT
OUT
OUT
OUT
OUT
B
N
W
V
U
OUT
TEMP
S
I
S
I
S
I
S
I
S
I
S
I
S
I
V
CC
F
O
IN
IN
IN
IN
IN
IN
U
FO
V
UPI
W
FO
V
NC
W
N
V
NI
F
O
B
R
V
N
U
N
P
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
E
F
G
H
J
K
L
M
N
P
Q
Inches
4.33±0.04
3.74±0.02
3.50±0.04
2.91±0.02
2.62
1.28
1.24
1.02
0.94
Millimeters
110.0±1.0
95.0±0.5
89.0±1.0
74.0±0.5
66.44
32.6
31.6
26.0
24.0
Dimensions
R
S
T
U
V
W
Y
Z
AA
AB
AC
AD
AG
AH
Inches
0.67
0.67
0.52
0.39
0.16
0.02
0.24 Rad.
0.22 Dia.
M5
0.13
0.06
0.08±0.02
0.020.01
0.47
Millimeters
17.02
17.02
13.2
10.0
4.0
0.5
Rad. 6.0
Dia.5.5
M5
3.22
1.6
2.0±0.5
0.5±0.3
12.0
0.87 +0.04/-0.02 22.0 +1.0/-0.5
0.79
0.76
0.18
0.10
20.0
19.4
4.5
2.54
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM75RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes/1200 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature
Storage Temperature
Case Operating Temperature
*
Mounting Torque, M5 Mounting Screws
Mounting Torque, M5 Main Terminal Screws
Module Weight (Typical)
Supply Voltage Protected by OC and SC
(V
D
= 13.5 - 16.5V, Inverter Part) T
j
= 125°C Start
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
ISO
2500
Volts
Symbol
T
j
T
stg
T
C
—
—
—
V
CC(prot.)
PM75RSD120
-20 to 150
-40 to 125
-20 to 100
31
31
560
800
Units
°C
°C
°C
in-lb
in-lb
Grams
Volts
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
Collector Current,
±
(T
C
= 25°C)
Peak Collector Current,
±
(T
C
= 25°C)
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (T
C
= 25°C)
V
CES
I
C
I
CP
V
CC
V
CC(surge)
P
C
1200
75
150
800
1000
416
Volts
Amperes
Amperes
Volts
Volts
Watts
IGBT Brake Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
Collector Current,
±
(T
C
= 25°C)
Peak Collector Current,
±
(T
C
= 25°C)
FWDi Rated DC Reverse Voltage (T
C
= 25°C)
FWDi Forward Current (T
C
= 25°C)
Collector Dissipation (T
C
= 25°C)
V
CES
I
C
I
CP
V
R(DC)
I
F
P
C
1200
25
50
1200
25
290
Volts
Amperes
Amperes
Volts
Amperes
Watts
Control Sector
Supply Voltage Applied between (V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
Input Voltage Applied between (U
P
-V
UPC
, V
P
-V
VPC
, W
P
-V
WPC
, U
N
, V
N
, W
N
, B
r
-V
NC
)
Fault Output Supply Voltage Applied between
(U
FO
-V
UPC
, V
FO
-V
VPC
, W
FO
-V
WPC
, F
O
-V
NC
)
Fault Output Current (U
FO
, V
FO
, W
FO
, F
O
)
I
FO
20
mA
V
D
V
CIN
V
FO
20
20
20
Volts
Volts
Volts
*
T
C
Measure Point
63MM
T
C
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM75RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
EC
V
CE(sat)
V
CE
= V
CES
, T
j
= 25°C, V
D
= 15V
V
CE
= V
CES
, T
j
= 125°C, V
D
= 15V
Diode Forward Voltage
Collector-Emitter Saturation Voltage
-I
C
= 75A, V
D
= 15V, V
CIN
= 15V
V
D
= 15V, V
CIN
= 0V, I
C
= 75A,
Pulsed, T
j
= 25°C
V
D
= 15V, V
CIN
= 0V, I
C
= 75A,
Pulsed, T
j
= 125°C
Inductive Load Switching Times
t
on
t
rr
t
C(on)
t
off
t
C(off)
V
D
= 15V, V
CIN
= 0 ~ 15V
V
CC
= 600V, I
C
= 75A
T
j
= 125°C, Inductive Load
—
—
—
—
—
0.5
—
—
—
—
—
—
2.5
2.4
2.1
1.0
0.15
0.4
2.5
0.7
1.0
10
3.5
3.2
2.8
2.5
0.3
1.0
3.5
1.2
mA
mA
Volts
Volts
Volts
µS
µS
µS
µS
µS
IGBT Brake Sector
Collector Cutoff Current
I
CES
V
FM
V
CE(sat)
V
CE
= V
CES
, T
j
= 25°C, V
D
= 15V
V
CE
= V
CES
, T
j
= 125°C, V
D
= 15V
FWDi Forward Voltage
Collector-Emitter Saturation Voltage
I
F
= 25A
V
D
= 15V, V
CIN
= 0V, I
C
= 25A,
Pulsed, T
j
= 25°C
V
D
= 15V, V
CIN
= 0V, I
C
= 25A,
Pulsed, T
j
= 125°C
—
—
—
—
—
—
—
2.5
2.8
2.5
1.0
10
3.5
3.8
3.5
mA
mA
Volts
Volts
Volts
Control Sector
Over Current Trip Level Inverter Part
(V
D
= 15V)
Over Current Trip Level Brake Part
Short Circuit Trip Level Inverter Part
Short Circuit Trip Level Brake Part
Over Current Delay Time
Over Temperature Protection (V
D
= 15V)
(Lower Arm)
Supply Circuit Under Voltage Protection
(-20
≤
T
j
≤
125°C)
Circuit Current
t
off(OC)
OT
OT
R
UV
UV
R
I
D
V
CIN(on)
V
CIN(off)
I
FO(H)
I
FO(L)
Minimum Fault Output Pulse Width*
t
FO
V
D
= 15V
Trip Level
Reset Level
Trip Level
Reset Level
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
Input ON Threshold Voltage
Input OFF Threshold Voltage
Fault Output Current*
Applied between U
P
-V
UPC
, V
P
-V
VPC
,
W
P
-V
WPC
, U
N
, V
N
, W
N
, B
r
-V
NC
V
D
= 15V, V
CIN
= 15V
V
D
= 15V, V
CIN
= 15V
V
D
= 15V
OC
SC
OC
T
j
= 25°C
T
j
= 125°C
-20°C
≤
T
j
≤
125°C, V
D
= 15V
-20°C
≤
T
j
≤
125°C, V
D
= 15V
156
105
37
—
—
—
111
—
11.5
—
—
—
1.2
1.7
—
—
1.0
238
—
—
250
125
10
118
100
12.0
12.5
60
15
1.5
2.0
—
10
1.8
—
—
—
—
—
—
125
—
12.5
—
82
20
1.8
2.3
0.01
15
—
Amperes
Amperes
Amperes
Amperes
Amperes
µS
°C
°C
Volts
Volts
mA
mA
Volts
Volts
mA
mA
mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it.
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM75RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes/1200 Volts
Thermal Characteristics
Characteristic
Junction to Case Thermal Resistance
Inverter Part
Symbol
R
th(j-c)Q
R
th(j-c)F
R
th(j-c´)Q
R
th(j-c´)F
Junction to Case Thermal Resistance
Brake Part
R
th(j-c)Q
R
th(j-c)F
R
th(j-c´)Q
R
th(j-c´)F
Contact Thermal Resistance
R
th(c-f)
Condition
Each IGBT
Each FWDi
Each IGBT*
Each FWDi*
Each IGBT
Each FWDi
Each IGBT*
Each FWDi*
Case to Fin Per Module,
Thermal Grease Applied
*T
C
measured point is just under the chips.
**If you use this value, R
th(f-a)
should be mesured just under the chips.
Min.
—
—
—
—
—
—
—
—
—
Typ.
—
—
—
—
—
—
—
—
—
Max.
0.30
0.47
0.17**
0.27**
0.43
1.00
0.30**
0.64**
0.027
Units
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage***
Symbol
V
CC
V
D
V
CIN(on)
V
CIN(off)
f
PWM
t
DEAD
Condition
Applied across P-N Terminals
Applied between V
UP1
-V
UPC
,
V
N1
-V
NC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
Input ON Voltage
Input OFF Voltage
PWM Input Frequency
Minimum Dead Time
Applied between U
P
-V
UPC
, V
P
-V
VPC
,
W
P
-V
WPC
, U
N,
V
N
, W
N,
B
r
-V
NC
Using Application Circuit
Input Signal
0 ~ 0.8
4.0 ~ V
D
0 ~ 20
≥
3.0
Volts
Volts
kHz
µS
Value
0 ~ 800
15
±
1.5
Units
Volts
Volts
***With ripple satisfying the following conditions: dv/dt
≤
±5v/µs,
Variation
≤
2V peak to peak.
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM75RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes/1200 Volts
Inverter Part
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
3.0
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
10
2
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
DIODE CURRENT, -I
C
, (AMPERES)
2.5
2.0
1.5
1.0
0.5
0
0
SWITCHING TIMES, t
on
, t
off
, (µs)
t
off
10
1
10
0
t
on
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
20
40
60
80
100
0
0.5
1.0
1.5
2.0
2.5
COLLECTOR CURRENT, I
C
, (AMPERES)
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
10
-1
10
0
10
1
COLLECTOR CURRENT, I
C
, (AMPERES)
10
2
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS CHARACTERISTICS
(TYPICAL)
10
1
REVERSE RECOVERY TIME, t
rr
, (µS)
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
I
rr
10
2
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
SWITCHING LOSS, E
SW
, (m)J/PULSE)
10
1
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
E
sw(off)
E
sw(on)
10
0
t
c(off)
10
-1
t
rr
10
1
10
0
E
sw(on)
E
sw(off)
t
c(on)
t
c(off)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
10
-1
10
0
10
1
COLLECTOR CURRENT, I
C
, (AMPERES)
10
2
10
-2
10
0
10
1
COLLECTOR CURRENT, -I
C
, (AMPERES)
10
0
10
2
10
-1
10
0
10
1
COLLECTOR CURRENT, I
C
, (AMPERES)
10
2
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
10
1
100
T
j
= 25
o
C
N-SIDE
CIRCUIT CURRENT, I
D
, (mA)
10
0
80
60
10
-1
40
P-SIDE
10
-2
STANDARD VALUE
R
th(j-c)Q
= 0.38
o
C/W (IGBT)
R
th(j-c)F
= 0.70
o
C/W (FWDi)
SINGLE PULSE
20
10
-3
10
-3
0
10
-2
10
-1
TIME, (s)
10
0
10
1
0
5
10
15
20
25
CARRIER FREQUENCY, f
C
, (kHz)
5
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