Mini-Fit Jr. Terminals
FineAdjust Applicator
Specification Sheet
Part No. 63860-1500
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: Mini-Fit Jr.™ Crimp Terminal 16 AWG with smaller insulation OD’s.
Terminal
Series No.
39-00-0077
39-00-0079
39-00-0089
39-00-0093
39-00-0112
39-00-0081
39-00-0083
39-00-0095
44476-3111
44478-3111
44485-3211
45750-3111
46012-3111
46018-3541
46083-3111
46098-3541
Terminal Order No.
39-00-0118
39-00-0141
39-00-0157
39-00-0167
39-00-0099
39-00-0124
39-00-0130
44476-3211
44478-3211
44485-3311
45750-3211
46012-3211
39-00-0173
39-00-0179
39-00-0185
39-00-0198
39-00-0147
39-00-0223
39-00-0449
39-00-0204
39-00-0211
39-00-0217
39-00-0447
40-01-0855
98-00-0176
Wire Size
AWG mm²
Æ
Insulation Diameter
mm
In.
1.80-2.45
.071-.096
Strip Length
mm
In.
5556
16
1.31
3.00-3.50 .118-.138
5558
44476
44478
44485
45750
46012
46018
46083
46098
16
1.31
1.80-2.45
.071-.096
3.00-3.50 .118-.138
3.00-3.50
3.00-3.50
3.00-3.50
3.00-3.50
3.00-3.50
3.00-3.50
3.00-3.50
3.00-3.50
.118-.138
.118-.138
.118-.138
.118-.138
.118-.138
.118-.138
.118-.138
.118-.138
16 1.31 1.80-2.45 .071-.096
16 1.31 1.80-2.45 .071-.096
44485-3411
16 1.31 1.80-2.45 .071-.096
16 1.31 2.20-2.45 .087-.096
16 1.31 2.20-2.45 .087-.096
16 1.31 2.20-2.45 .087-.096
46083-3121 46083-3211 46083-3221 16 1.31 2.20-2.45 .087-.096
16 1.31 2.20-2.45 .087-.096
This Applicator will crimp the above terminals and wires.
However it provides optimum A-620 Class 2 crimps for 16 AWG wire
with insulation O.D. 2.20-2.45mm (example UL1007).
Applicator 63860-1200 should be used for insulation O.D. 2.45-3.15mm (example UL1015).
Æ
Doc No. ATS-638601500 Release Date: 03-16-06
Revision: B
Revision Date: 12-13-06
UNCONTROLLED COPY
Page 1 of 6
Mini-Fit Jr. Terminals
After crimping, the crimp profiles should measure the following:
Terminal Series No.
5556
5558
44476
44478
44485
45750
46012
46018
46083
46098
Wire Size
AWG
16
16
16
16
16
16
16
16
16
16
mm
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
2
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
1.14-1.24 .045-.049
1.97
.078
Pull Force Min.
N
68.4
68.4
68.4
68.4
68.4
68.4
68.4
68.4
68.4
68.4
Lb.
15.4
15.4
15.4
15.4
15.4
15.4
15.4
15.4
15.4
15.4
Æ
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638601500 Release Date: 03-16-06
Revision: B
Revision Date: 12-13-06
UNCONTROLLED COPY
Page 3 of 6
Mini-Fit Jr. Terminals
PARTS LIST
FineAdjust Applicator 63860-1500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63860-1570
63860-1570
Tool Kit (All “Y” Items)
REF
1
63444-1909
63444-1909
Conductor Punch
1Y
2
63445-1943
63445-1943
Conductor Anvil
1Y
3
63446-2610
63446-2610
Insulation Punch
1Y
4
63445-2610
63445-2610
Insulation Anvil
1Y
5
63443-0002
63443-0002
Cut-Off Plunger Front
1Y
6
63443-0012
63443-0012
Plunger Retainer Front
1Y
Other Components
7
11-18-4083
60707-8
Front Cover
1
8
11-24-1067
4996-4
Cut-off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker Front
1
10
63443-0009
63443-0009
Scrap Chute Front
1
11
63443-0021
63443-0021
Lower Tooling Key
1
12
63443-2408
63443-2408
Anvil Mount
1
13
63443-4018
63443-4018
Wire Stop
1
14
63443-6003
63443-6003
Rear Cover
1
Frame
15
63800-4901
63800-4901
Top
1
16
63801-3281
63801-3281
Base
1
17
63801-4650
63801-4650
Track
1
Hardware
18
N/A
N/A
M3 by 6 Long SHCS
2**
19
N/A
N/A
M4 by 6 Long SHCS
1**
20
N/A
N/A
M4 by 12 Long BHCS
2**
21
N/A
N/A
M4 by 16Long SHCS
1**
22
N/A
N/A
M4 by 20 Long SHCS
1**
23
N/A
N/A
M4 by 50 Long SHCS
1**
24
N/A
N/A
3MM by 6 Long Roll Pin
1**
25
N/A
N/A
#10-32 by 1/4” Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638601500 Release Date: 03-16-06
Revision: B
Revision Date: 12-13-06
UNCONTROLLED COPY
Page 4 of 6