Mini-Mac Applicator “Flat Blade” Terminals
Mini-Mac Applicator
Specification Sheet
Part No. 63830-4100
FEATURES
Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator
Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Directly adapts to most automatic wire processing machines
SCOPE
Terminal Series
No.
43178-200*
43178-200*
43178-200*
43178-200*
Wire Size
AWG
mm²
14
2.00
16
18
18 DBL
1.30
0.80
0.80 X 0.80
Insulation Diameter
mm
In.
3.03-4.57
.119-.180
3.03-4.57
3.03-4.57
3.03-4.57
.119-.180
.119-.180
.119-.180
Strip Length
mm
3.96-5.54
3.96-5.54
3.96-5.54
3.96-5.54
In.
.156-.218
.156-.218
.156-.218
.156-.218
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
INSULATION
CRIMP
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63830-4100
Revision: C
Release Date: 06/06/03
Revision Date: 01/05/07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator “Flat Blade” Terminals
CRIMP SPECIFICATIONS
Terminal
Series No.
43178-200*
Bell mouth
mm
0.25-1.00
In.
.010-.039
Cut-off Tab Max.
mm
In.
0.50
.019
Conductor Brush
mm
In.
1.50
.059
Terminal Series
No.
43178-200*
Bend up Bend down
Degree
3
3
Twist Roll
Degree
4
8
Punch Width (Ref)
Conductor
Insulation
mm
In
mm
In
3.40
.133
4.80
.189
Seam
Seam shall not be open and no
wire allowed out of the crimping
area
After crimping, the conductor profile should measure the following.
Terminal
Series No.
43178-200*
43178-200*
43178-200*
43178-200*
Wire Size
AWG
14
16
18
18 DBL
mm
2.00
1.30
0.80
0.80 X 0.80
2
Crimp Height
mm
In.
1.80-1.90
.071-.075
1.70-1.80
.067-.071
1.65-1.75
.065-.069
1.75-1.85
.069-.073
Pull Force Min.
N
Lb.
222
50
133
30
88.9
20
88.9
20
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63830-4100
Revision: C
Release Date: 06/06/03
Revision Date: 01/05/07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator “Flat Blade” Terminals
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Order No
63830-4100
63830-4001
63445-3443
11-18-5417
63445-4814
63443-0047
63443-0012
63700-0539
63830-3006
63443-0021
11-18-5440
11-18-5441
63830-4002
63821-0015
63830-3005
11-18-5016
63800-0100
N/A
N/A
N/A
N/A
N/A
N/A
63830-4170
Engineering No.
63830-4100
63830-4001
63445-3443
60842B108
63445-4814
63443-0047
63443-0012
63700-0539
63830-3006
63443-0021
60842A117
60842A123
63830-4002
63821-0015
63830-3005
60812A105
63800-0100
N/A
N/A
N/A
N/A
N/A
N/A
63830-4170
Description
Mini-Mac Applicator
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Cut-off Plunger Retainer
Heavy Duty Cut-off Plunger Spring
Front Plunger Striker
Lower Tooling Key
Rear Cover
Front Cover
Anvil Mount
Wire Stop
Tooling Washer
Conductor Adjusting Cam
Mini-Mac Applicator Frame
M3 by 6 Lg. SHCS
M4 by 8 Lg. BHCS
M4 by 10 Lg. BHCS
M4 by 25 Lg. SHCS
M5 by 12 Lg. SHCS
3MM by 6 Lg. Roll Pin
Tool Kit (All “Y” Items)
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
1
2**
4**
2**
2**
1**
1**
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63830-4100
Revision: C
Release Date: 06/06/03
Revision Date: 01/05/07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator “Flat Blade” Terminals
Assembly Drawing
15
16
1
3
8
14
16
(2) 19
10
(2) 17
11
16
13
12
21
5
7
20
(2)
2
4
6
Figure 1
22
9
18 (4)
Doc No. 63830-4100
Revision: C
Release Date: 06/06/03
Revision Date: 01/05/07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator “Flat Blade” Terminals
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the MiniMac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
Doc No. 63830-4100
Revision: C
Release Date: 06/06/03
Revision Date: 01/05/07
UNCONTROLLED COPY
Page 5 of 5
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