PM150RSD120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase + Brake
IGBT Inverter Output
150 Amperes/1200 Volts
A
B
AA - DIA.
(4 TYP.)
H
Y
AC
W
W
W
R Y
AC
Y
Z
V
12 3 4
5678
9 11
13 15 17 19
T
Q
Q
10 12
14 16 18
AE (15 TYP.)
F
E C
B
J
AB - THD
(6 TYP.)
1. V
UPC
2. UF
O
3. U
P
4. V
UPI
5. V
VPC
6. VF
O
7. V
P
8. V
VPI
9. V
WPC
10. WF
O
11. W
P
12. V
WPI
13. V
NC
14. V
NI
15. Br
16. U
N
17. V
N
18. W
N
19. F
O
P
N
W
U
V
W
AH
AH
Z
G
M
D
M
S
Z
Z
Y
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
AF
AG
X
P
AD
U
N
L
K
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□
Complete Output Power
Circuit
□
Gate Drive Circuit
□
Protection Logic
– Short Circuit
– Over Current
– Over Temperature
– Under Voltage
□
Low Loss Using 4th Generation
IGBT Chip
Applications:
□
Inverters
□
UPS
□
Motion/Servo Control
□
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM150RSD120 is a 1200V,
150 Ampere Intellimod™ Intelligent
Power Module.
Type
PM
Current Rating
Amperes
150
V
CES
Volts (x 10)
120
V
WPC
WP
V
UPC
UP
GND GND
IN
V
VPC
V
WPI
V
CC
V
CC
V
CC
V
CC
V
CC
V
CC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
OUT
OUT
OUT
OUT
OUT
OUT
B
N
W
V
U
OUT
TEMP
S
I
S
I
S
I
S
I
S
I
S
I
S
I
V
CC
F
O
F
O
F
O
F
O
F
O
F
O
F
O
IN
IN
IN
IN
IN
IN
V
UPI
W
FO
U
FO
V
FO
V
VPI
V
NC
W
N
V
NI
F
O
B
R
V
N
U
N
VP
P
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
Inches
5.31±0.04
4.74±0.02
4.33±0.04
4.27
3.76±0.02
3.29
2.01
1.602
1.54
1.37
1.33
1.02
Millimeters
135.0±1.0
120.5±0.5
110.0±1.0
108.5
95.5±0.5
83.5
51.0
40.68
39.0
34.7
33.7
26.0
Dimensions
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
Inches
0.69
0.65
0.52
0.43
0.39
0.16
0.285
0.24
0.22 Dia.
Metric M5
0.128
0.10
0.08
0.07
0.06
0.02
Millimeters
17.5
16.5
13.2
11.0
10.0
4.0
7.25
6.0
Dia. 5.5
M5
3.22
2.6
2.0
1.8
1.6
0.5
0.95 +0.06/-0.0 24.1 +1.5/-0.0
0.85
0.79
0.780
21.5
20.0
19.82
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM150RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/1200 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature
Storage Temperature
Case Operating Temperature
*
Mounting Torque, M5 Mounting Screws
Mounting Torque, M5 Main Terminal Screws
Module Weight (Typical)
Supply Voltage Protected by OC and SC
(V
D
= 13.5 - 16.5V, Inverter Part) T
j
= 125°C Start
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
ISO
2500
Volts
Symbol
T
j
T
stg
T
C
—
—
—
V
CC(prot.)
PM150RSD120
-20 to 150
-40 to 125
-20 to 100
31
31
920
800
Units
°C
°C
°C
in-lb
in-lb
Grams
Volts
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
Collector Current,
±
(T
C
= 25°C)
Peak Collector Current,
±
(T
C
= 25°C)
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (T
C
= 25°C)
V
CES
I
C
I
CP
V
CC
V
CC(surge)
P
C
1200
150
300
800
1000
781
Volts
Amperes
Amperes
Volts
Volts
Watts
IGBT Brake Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
Collector Current,
±
(T
C
= 25°C)
Peak Collector Current,
±
(T
C
= 25°C)
FWDi Rated DC Reverse Voltage (T
C
= 25°C)
FWDi Forward Current (T
C
= 25°C)
Collector Dissipation (T
C
= 25°C)
V
CES
I
C
I
CP
V
R(DC)
I
F
P
C
1200
50
100
1200
50
416
Volts
Amperes
Amperes
Volts
Amperes
Watts
Control Sector
Supply Voltage Applied between (V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
Input Voltage Applied between (U
P
-V
UPC
, V
P
-V
VPC
, W
P
-V
WPC
, U
N
, V
N
, W
N
, B
r
-V
NC
)
Fault Output Supply Voltage Applied between
(U
FO
-V
UPC
, V
FO
-V
VPC
, W
FO
-V
WPC
, F
O
-V
NC
)
Fault Output Current (U
FO
, V
FO
, W
FO
, F
O
)
I
FO
20
mA
V
D
V
CIN
V
FO
20
20
20
Volts
Volts
Volts
*
T
C
Measure Point
10 12
12 3 4
5678
9 11
14 16 18
13 15 17 19
P
N
B
U
V
T
C
63MM
W
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM150RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
EC
V
CE(sat)
V
CE
= V
CES
, T
j
= 25°C, V
D
= 15V
V
CE
= V
CES
, T
j
= 125°C, V
D
= 15V
Diode Forward Voltage
Collector-Emitter Saturation Voltage
-I
C
= 150A, V
D
= 15V, V
CIN
= 15V
V
D
= 15V, V
CIN
= 0V, I
C
= 150A,
Pulsed, T
j
= 25°C
V
D
= 15V, V
CIN
= 0V, I
C
= 150A,
Pulsed, T
j
= 125°C
Inductive Load Switching Times
t
on
t
rr
t
C(on)
t
off
t
C(off)
V
D
= 15V, V
CIN
= 0 ~ 15V
V
CC
= 600V, I
C
= 150A
T
j
= 125°C, Inductive Load
—
—
—
—
—
0.5
—
—
—
—
—
—
2.5
2.4
2.1
1.0
0.15
0.4
2.5
0.7
1.0
10
3.5
3.2
2.8
2.5
0.3
1.0
3.5
1.2
mA
mA
Volts
Volts
Volts
µS
µS
µS
µS
µS
IGBT Brake Sector
Collector Cutoff Current
I
CES
V
FM
V
CE(sat)
V
CE
= V
CES
, T
j
= 25°C, V
D
= 15V
V
CE
= V
CES
, T
j
= 125°C, V
D
= 15V
FWDi Forward Voltage
Collector-Emitter Saturation Voltage
I
F
= 50A
V
D
= 15V, V
CIN
= 0V, I
C
= 50A,
Pulsed, T
j
= 25°C
V
D
= 15V, V
CIN
= 0V, I
C
= 50A,
Pulsed, T
j
= 125°C
—
—
—
—
—
—
—
2.5
2.65
2.60
1.0
10
3.5
3.30
3.25
mA
mA
Volts
Volts
Volts
Control Sector
Over Current Trip Level Inverter Part
(V
D
= 15V)
Over Current Trip Level Brake Part
Short Circuit Trip Level Inverter Part
Short Circuit Trip Level Brake Part
Over Current Delay Time
Over Temperature Protection (V
D
= 15V)
(Lower Arm)
Supply Circuit Under Voltage Protection
(-20
≤
T
j
≤
125°C)
Circuit Current
t
off(OC)
OT
OT
R
UV
UV
R
I
D
V
CIN(on)
V
CIN(off)
I
FO(H)
I
FO(L)
Minimum Fault Output Pulse Width*
t
FO
V
D
= 15V
Trip Level
Reset Level
Trip Level
Reset Level
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
Input ON Threshold Voltage
Input OFF Threshold Voltage
Fault Output Current*
Applied between U
P
-V
UPC
, V
P
-V
VPC
,
W
P
-V
WPC
, U
N
, V
N
, W
N
, B
r
-V
NC
V
D
= 15V, V
CIN
= 15V
V
D
= 15V, V
CIN
= 15V
V
D
= 15V
OC
SC
OC
T
j
= 25°C
T
j
= 125°C
-20°C
≤
T
j
≤
125°C, V
D
= 15V
-20°C
≤
T
j
≤
125°C, V
D
= 15V
228
200
75
—
—
—
111
—
11.5
—
—
—
1.2
1.7
—
—
1.0
410
—
—
540
144
10
118
100
12.0
12.5
60
15
1.5
2.0
—
10
1.8
—
—
—
—
—
—
125
—
12.5
—
82
20
1.8
2.3
0.01
15
—
Amperes
Amperes
Amperes
Amperes
Amperes
µS
°C
°C
Volts
Volts
mA
mA
Volts
Volts
mA
mA
mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it.
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM150RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/1200 Volts
Thermal Characteristics
Characteristic
Junction to Case Thermal Resistance
Inverter Part
Symbol
R
th(j-c)Q
R
th(j-c)F
R
th(j-c´)Q
R
th(j-c´)F
Junction to Case Thermal Resistance
Brake Part
R
th(j-c)Q
R
th(j-c)F
R
th(j-c´)Q
R
th(j-c´)F
Contact Thermal Resistance
R
th(c-f)
Condition
Each IGBT
Each FWDi
Each IGBT*
Each FWDi*
Each IGBT
Each FWDi
Each IGBT*
Each FWDi*
Case to Fin Per Module,
Thermal Grease Applied
*T
C
measured point is just under the chips.
**If you use this value, R
th(f-a)
should be mesured just under the chips.
Min.
—
—
—
—
—
—
—
—
—
Typ.
—
—
—
—
—
—
—
—
—
Max.
0.16
0.24
0.10**
0.16**
0.30
0.80
0.22**
0.36**
0.018
Units
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage***
Symbol
V
CC
V
D
V
CIN(on)
V
CIN(off)
f
PWM
t
DEAD
Condition
Applied across P-N Terminals
Applied between V
UP1
-V
UPC
,
V
N1
-V
NC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
Input ON Voltage
Input OFF Voltage
PWM Input Frequency
Minimum Dead Time
Applied between U
P
-V
UPC
, V
P
-V
VPC
,
W
P
-V
WPC
, U
N,
V
N
, W
N,
B
r
-V
NC
Using Application Circuit
Input Signal
0 ~ 0.8
4.0 ~ V
D
0 ~ 20
≥
3.0
Volts
Volts
kHz
µS
Value
0 ~ 800
15
±
1.5
Units
Volts
Volts
***With ripple satisfying the following conditions: dv/dt
≤
±5v/µs,
Variation
≤
2V peak to peak.
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM150RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/1200 Volts
Inverter Part
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
3.0
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
10
3
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
DIODE CURRENT, -I
C
, (AMPERES)
2.5
2.0
1.5
1.0
0.5
0
0
SWITCHING TIMES, t
on
, t
off
, (µs)
t
off
10
2
10
0
t
on
10
1
40
80
120
160
200
0
0.5
1.0
1.5
2.0
2.5
COLLECTOR CURRENT, I
C
, (AMPERES)
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
10
-1
10
1
10
2
COLLECTOR CURRENT, I
C
, (AMPERES)
10
3
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS CHARACTERISTICS
(TYPICAL)
10
1
REVERSE RECOVERY TIME, t
rr
, (µS)
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
10
3
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
SWITCHING LOSS, E
SW
, (m)J/PULSE)
10
2
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
E
sw(off)
10
1
E
sw(on)
E
sw(off)
t
rr
10
0
t
c(off)
t
c(off)
10
-1
I
rr
10
2
t
c(on)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
INDUCTIVE LOAD
10
-1
10
1
10
2
COLLECTOR CURRENT, I
C
, (AMPERES)
10
3
10
-2
10
1
10
2
COLLECTOR CURRENT, -I
C
, (AMPERES)
10
1
10
3
10
-1
10
1
10
2
COLLECTOR CURRENT, I
C
, (AMPERES)
10
3
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
10
1
120
T
j
= 25
o
C
100
CIRCUIT CURRENT, I
D
, (mA)
N-SIDE
10
0
80
60
40
P-SIDE
10
-1
10
-2
STANDARD VALUE
R
th(j-c)Q
= 0.16
o
C/W (IGBT)
R
th(j-c)F
= 0.24
o
C/W (FWDi)
SINGLE PULSE
20
0
10
-3
10
-3
10
-2
10
-1
TIME, (s)
10
0
10
1
0
5
10
15
20
25
CARRIER FREQUENCY, f
C
, (kHz)
5
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