Industrial Line – PMC02 Series
2W 2:1 SINGLE & DUAL OUTPUT DC/DC CONVERTER
Specifications
INPUT
Voltage range
5V nominal input
4.5-9VDC
12V nominal input
9-18VDC
24V nominal input
18-36VDC
48V nominal input
36-75VDC
Input filter
Capacitor type.
Input surge voltage
5V input
15VDC 1 sec max
100mS max
12V
25VDC 1 sec max
24V
50VDC 1 sec max
48V
100VDC 1 sec max
6
5V
Reflected ripple current
80mA p-p
12V
40mA p-p
24V
30mA p-p
48V
20mA p-p
Start up time
Power up
5mS
Remote ON/OFF
5mS
Nominal Vin and constant resistive load.
Remote ON/OFF
DC/DC ON: Open or high impedance.
DC/DC OFF: Control pin applied current.
2-4mA max (via 1KW).
Remote off state current Nominal input
2.5mA max.
Application circuit
Features
• SMD and DIP package
• SMD package qualified for leadfree reflow solder
process according to J-STD-020D
• 2:1 wide input voltage range
• High efficiency up to 84%
• Input to output isolation 1600VDC
• Low ripple and noise
• External on/off control
• Switching frequency (100KHz, min)
• Continuous short circuit protection
• UL94-V0 package materials
• CE mark meets 2006/EC, 93/68/EEC and 2004/108/EC
• UL60950-1, EN60950-1 and IEC60950-1 licenced
• Compliant to RoHS EU Directive 2002/95/EC
GENERAL
Efficiency
Isolation voltage
Isolation resistance
Isolation capacitance
Switching frequency
Dimensions
Weight
MTBF
1
STANDARDS
Safety standards
EMC EMI
6
ESD
Radiated immunity
Fast transient
7
Surge
7
Conducted immunity
OUTPUT
Power
Voltage accuracy
Min load
Line regulation
Load regulation
2W max.
±1%.
0%.
±0.2%, LL to HL at full load.
Single ±1.0%.
Dual ±1.0%
No load to full load.
Single ±0.5%.
Dual ±0.8%
10% load to 90% load.
Cross regulation (dual) ±5%, asymmetrical load 25% / 100% FL.
Ripple and noise
See table, 20MHz BW.
Temperature coefficient ±0.02%/°C max.
Transient response
250mS,recovery time 25% load step change.
Short circuit protection Continuous, automatics recovery.
ENVIRONMENTAL
Operating ambient temp. –40°C to +85°C (non-derating).
Storage temperature
–55°C to +125°C.
Thermal shock
MIL-STD-810F.
Vibration
MIL-STD-810F.
Relative humidity
5-95% RH (non-condensing).
Lead-free reflow solder process IPC J-STD-020D.
Moisture sensitivity level IPC J-STD-033B, Level 2A.
See table.
Standard
1600VDC, min 1 minute.
Suffix “H”
3000VDC, min 1 minute.
9
ohms, min.
10
Standard
50pF, max.
Suffix “H”
50pF, max.
100KHz min.
18.9 x 12.8 x 8.4 mm.
4.5g.
BELLCORE TR-NWT-000332 5.107 x 10
6
hrs.
MIL-HDBK-217F 2.886 x 10
5
.
IEC60950-1, UL60950-1, EN60950-1.
EN55022 Class A.
EN61000-4-2 Criteria A, air 8KV, contact ±6KV.
EN61000-4-3 Criteria A, 10V/m.
EN61000-4-4 Criteria A, ±2KV.
EN61000-4-5 Criteria A, ±1KV.
EN61000-4-6 Criteria A, 10 Vr.m.s.
20120611
INDUSTRIAL LINE
www.powerbox.info
Industrial Line – PMC02 Series
2W 2:1 SINGLE & DUAL OUTPUT DC/DC CONVERTER
MODEL
NUMBER
PMC(H)02-05S3P3
PMC(H)02-05S05
PMC(H)02-05S09
PMC(H)02-05S12
PMC(H)02-05S15
PMC(H)02-05D05
PMC(H)02-05D12
PMC(H)02-05D15
PMC(H)02-12S3P3
PMC(H)02-12S05
PMC(H)02-12S09
PMC(H)02-12S12
PMC(H)02-12S15
PMC(H)02-12D05
PMC(H)02-12D12
PMC(H)02-12D15
PMC(H)02-24S3P3
PMC(H)02-24S05
PMC(H)02-24S09
PMC(H)02-24S12
PMC(H)02-24S15
PMC(H)02-24D05
PMC(H)02-24D12
PMC(H)02-24D15
PMC(H)02-48S3P3
PMC(H)02-48S05
PMC(H)02-48S09
PMC(H)02-48S12
PMC(H)02-48S15
PMC(H)02-48D05
PMC(H)02-48D12
PMC(H)02-48D15
INPUT
RANGE
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
OUTPUT
VOLTAGE
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
OUPUT CURRENT
MIN LOAD
FULL LOAD
0mA
500mA
0mA
400mA
0mA
222mA
0mA
167mA
0mA
134mA
0mA
±200mA
0mA
±83mA
0mA
±67mA
0mA
500mA
0mA
400mA
0mA
222mA
0mA
167mA
0mA
134mA
0mA
±200mA
0mA
±83mA
0mA
±67mA
0mA
500mA
0mA
400mA
0mA
222mA
0mA
167mA
0mA
134mA
0mA
±200mA
0mA
±83mA
0mA
±67mA
0mA
500mA
0mA
400mA
0mA
222mA
0mA
167mA
0mA
134mA
0mA
±200mA
0mA
±83mA
0mA
±67mA
OUTPUT
4
RIPPLE&NOISE
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
30mVp-p
INPUT CURRENT
EFFICIENCY
4
3
2
NO LOAD
FULL LOAD
35mA
471mA
74%
35mA
526mA
80%
35mA
533mA
79%
35mA
520mA
81%
40mA
506mA
83%
40mA
540mA
78%
40mA
520mA
81%
40mA
513mA
82%
20mA
196mA
75%
20mA
217mA
81%
20mA
222mA
79%
20mA
217mA
81%
20mA
209mA
84%
25mA
225mA
78%
25mA
211mA
83%
25mA
214mA
82%
10mA
98mA
75%
10mA
108mA
81%
10mA
111mA
79%
10mA
104mA
84%
10mA
104mA
84%
10mA
113mA
78%
10mA
104mA
84%
10mA
104mA
84%
7mA
49mA
75%
7mA
54mA
81%
7mA
56mA
79%
7mA
54mA
82%
7mA
54mA
82%
7mA
56mA
78%
7mA
53mA
83%
7mA
53mA
83%
CAPACITOR
5
LOAD MAX
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
Notes:
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC. MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load (Ground, Benign, controlled environment)
2. Maximal value at nominal input and full load.
3. Typical value at nominal input and no load.
4. Typical value at nominal input and full load.
5. Test by minimum input and constant resistive load.
6. The PMC02 series meet EN55022 Class A and input reflected ripple current with external L-C filter before the input pins to the converter. (Connect networks following Class B figure.)
Recommend: 5VDC input: C1=10mF/25V 1812 MLCC, C3=220pF/3kV 1808 MLCC, L1=2.2mH 0504 SMD Inductor P/N:PMT-059
12VDC input: C1=4.7mF/50V 1812 MLCC, C3=220pF/3kV 1808 MLCC, L1=12mH 0504 SMD Inductor P/N:PMT-062
24VDC input: C1=4.7mF/100V 1812 MLCC, C3=330pF/3kV 1808 MLCC, L1=18mH 0504 SMD Inductor P/N:PMT-046
48VDC input: C1=4.7mF/100V 1812 MLCC, C3=220pF/3kV 1808 MLCC, L1=18mH 0504 SMD Inductor P/N:PMT-046
7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Powerbox suggest: Nippon chemi-con KY series, 220mF/100V, ESR 48mW.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
Derating Curve
120
100
80
60
40
20
0
0
20
AMB IE NT T E MP E R AT UR E ,T A(
PMC 02-48S 05 D eratin g C u rve
85
80
75
PMC 02-48S 05 E fficien c y V S Inp ut Voltage
85
80
75
PMC 02 -4 8S 05 E fficie nc y V S O utpu t L oad
O U TPU T PO W ER (% ).
EFFIC IEN C Y(% ).
70
65
60
55
50
45
EFFIC IEN C Y(% ).
36
40
44
48
52
56
60
IN P U T VO L T AG E (V)
66
72
75
70
65
60
55
50
45
10
20
30
40
50
60
% o f F U L L L O AD
70
80
90
100
40
60
)
80
100
120
INDUSTRIAL LINE
www.powerbox.info
Industrial Line – PMC02 Series
2W 2:1 SINGLE & DUAL OUTPUT DC/DC CONVERTER
Mechanical
SMD TYPE
Filter
+I nput
L1
+Vi n
+Vout
C1
- I nput
C2
- Vi n
D/ D Conver t er
- Vout
Load
C3
Recommended filter for EN55022 Class B compliance
The components used in the above figure, together with the manufacturer’s part numbers for
these components, are as follows:
PMC02-
05xxx
PMC02-
12xxx
PMC02-
24xxx
PMC02-
48xxx
C1
10mF/25V
1812 MLCC
4.7mF/25V
1812 MLCC
4.7mF/50V
1812 MLCC
4.7mF/100V
1812 MLCC
C3
220pF/3KV
1808 MLCC
220pF/3KV
1808 MLCC
330pF/3KV
1808 MLCC
220pF/3KV
1808 MLCC
L1
2.2mH 0504 SMD
Inductor PMT-059
12mH 0504 SMD
Inductor PMT-062
18mH 0504 SMD
Inductor PMT-046
18mH 0504 SMD
Inductor PMT-046
DIP TYPE
PMC02
SERIES
Recommended EN55022 Class B Filter Circuit Layout
PIN CONNECTION
PIN
1
2
6
7
8
9
14
SINGLE
–INPUT
CTRL
NC
NC
+OUTPUT
–OUTPUT
+INPUT
DUAL
–INPUT
CTRL
COMMON
–OUTPUT
+OUTPUT
COMMON
+INPUT
INDUSTRIAL LINE
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