T2 Terminator-for SL™ Female Crimp Terminal
T2
Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63910-3100
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: SL™ Female Crimp Terminal, 24-30 AWG.
Terminal Series No
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
70058
71851
016-02-0069 016-02-0137 70058-0069
016-02-0082 016-02-0139 70058-0082
24-30 0.20-0.05 1.01-1.52 .040-.060 3.17-3.56 .125-.140
016-02-0083 016-02-0150 70058-0083
70058-4069
016-02-0119 016-02-1113 71851-0119
24-30 0.20-0.05 1.01-1.52 .040-.060 3.17-3.56 .125-.140
016-02-1112
This Terminator will crimp standard wire insulation diameter shown above.
Terminator 63900-1500 should be used for insulation OD 0.63-1.00mm (.025-.039 inch).
BEND UP
BELL
MOUTH
SEAM
ROLLING
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639103100
Revision: D
Release Date: 08-13-07
Revision Date: 12-13-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator-for SL™ Female Crimp Terminal
CRIMP SPECIFICATION
Cut-off Tab Maximum
Front
Rear
mm
In.
mm
In.
0.13
.005
.08
.003
0.13
.005
.08
.003
Terminal Series No.
70058
71851
Bell mouth
mm
0.20-0.50
0.20-0.50
In.
.008-.020
.008-.020
Conductor Brush
mm
0.00-1.00
0.00-1.00
In.
.000-.039
.000-.039
Bend up Bend down
Terminal Series No.
70058
71851
3
3
Degree
3
3
Twist
Roll
Degree
3
3
8
8
Punch Width mm (Ref)
Conductor
Insulation
mm
In
mm
In
1.00
.039 1.60
.063
1.00
.039 1.60
.063
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
24
0.20
26
0.12
28
0.08
30
0.05
24
0.20
26
0.12
28
0.08
30
0.05
Crimp Height
mm
In.
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.66-0.71 .026-.028
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.66-0.71 .026-.028
Pull Force Minimum
N
Lb.
22.2
5.0
13.3
3.0
8.9
2.0
6.7
1.5
22.2
5.0
13.3
3.0
8.9
2.0
6.7
1.5
70058
71851
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639103100
Revision: D
Release Date: 08-13-07
Revision Date: 12-13-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator-for SL™ Female Crimp Terminal
PARTS LIST
T-Style Terminator 63910-3100
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63910-3170
63910-3170
Tool Kit (All “Y” Items)
REF
1
63444-1018
63444-1018
Conductor Punch
1Y
2
63445-1031
63445-1031
Conductor Anvil
1Y
3
63446-1622
63446-1622
Insulation Punch
1Y
4
63445-1630
63445-1630
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
2Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
7
63443-1402
63443-1402
Cut-off Die Blade
1Y
8
63443-1002
63443-1002
Rear Plunger Retainer
1Y
Other Components
9
11-17-0022
1739-21
Hold Down Spring
1
10
11-18-4094
60709A111
Front Cover
1
11
11-24-1067
4996-4
Cut-Off Plunger Spring
2
12
11-24-1149
4996-37
Shank
1
13
11-40-4039
8302-5
Front Plunger Striker
1
14
11-40-4274
8331-8
Hold Down Blade
1
15
63443-0025
63443-0025
Dual Carrier Key
1
16
63443-0085
63443-0085
Wire Stop L-Bracket
1
17
63443-0090
63443-0090
Wire Stop
1
18
63443-2600
63443-2600
Front Spacer
1
19
63443-2205
63443-2205
Coarse Spacer (5.00mm)
1
20
63443-2306
63443-2306
Fine Spacer (3.30mm)
1
21
63443-6003
63443-6003
Rear Cover
1
22
63800-8502
63800-8502
Rear Plunger Striker
1
Frame
23
63800-8500
63800-8500
T2 Terminator
1
24
63860-2015
63860-2015
Drag Frame
1
Hardware
25
N/A
N/A
M3 by 6 Long SHCS
2**
26
N/A
N/A
M3 by 6 Long FHCS
1**
27
N/A
N/A
M4 by 6 Long SHCS
1**
28
N/A
N/A
M4 by 12 Long BHCS
2**
29
N/A
N/A
M4 by 14 Long SHCS
2**
30
N/A
N/A
M4 by 35 Long SHCS
1**
31
N/A
N/A
M4 by 50 Long SHCS
1**
32
N/A
N/A
M5 by 10 Long SHCS
1**
33
N/A
N/A
M5 by 12 Long SHCS
1**
34
N/A
N/A
#5-40 by 3/8” Long SHCS
1**
35
N/A
N/A
#10-32 by 3/8” Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639103100
Revision: D
Release Date: 08-13-07
Revision Date: 12-13-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator-for SL™ Female Crimp Terminal
Assembly Drawing
9
1
3
13
35
22
28 (2)
21
25 (2)
12
10
14
17
34
32
33
29 (2)
5
(2)
24
11
16
23
18
20
8
7
31
15
4
2
26
Figure 1
17
27
6
(2)
30
19
Doc No: ATS-639103100
Revision: D
Release Date: 08-13-07
Revision Date: 12-13-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator-for SL™ Female Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
1.
2.
3.
4.
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639103100
Revision: D
Release Date: 08-13-07
Revision Date: 12-13-10
UNCONTROLLED COPY
Page 5 of 6