Product
Specification
108-37006
Rev. D
04-May-2011
AMP Novo Shunt Connector
1.
SCOPE
1.1
Content
This specification covers the performance , tests and quality requirements for the
AMP
Novo Shunt Connectors
. These connectors are mounted on .025 square or Round
pins (0,635 mm) spaced at .100 inch pitch (2,54 mm) .
1.2
Qualification
When tests are performed on the subject product line, the procedures specified in TE
109 Series Specifications shall be used . All inspections shall be performed using the
applicable inspection plan and product drawing .
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the specified herein . In the event
of conflict between the requirements of this specification and the product drawing , the product
drawing shall take precedence . In the event of conflict between the requirements of this
specification and the referenced documents , this specification shall take precedence .
2.1
TE Specifications
•
•
•
2.2
109-1
109 Series
Corporate Bulletin 76
General Requirements for Test Specifications .
Test Specification as indicated in Figure 1 (comply
with MIL-STD-202, MIL-STD-1344 and EIA RS-364) .
Cross Reference between TE Test Specifications
and Military or Commercial Documents .
Military Standard
•
MIL-STD-275
Printed Wiring for Electric Equipment .
3.
REQUIREMENTS
3.1
Design and Construction
Connectors shall off the design , construction and physical dimensions specified on
the applicable product drawing .
3.2
Materials
•
•
3.3
Contact : Phosphor Bronze, tin plated or gold plated version.
Housing : Thermoplastic. Polyamide 6-6, 15% glass fiber.
Ratings
•
•
Current : 3 A maximum.
o
o
Operating Temperature : -40 C to 85 C.
© Tyco Electronics Corporation Ltd.
All international rights reserved
* Trademark
| Indicate changes
This specification is a controlled document .
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Loc. : AP
ECOC : LE10
AMP Novo Shunt Connector
3.4
Performance and Test Description
Connectors shall be designed to meet the electrical, mechanical and environmental
performance requirements specified in Figure 1 .
3.5
Test Requirements and Procedures Summary
Requirements
Meets requirements of
product drawing.
Electrical
15 mΩ maximum.
108-37006
Test Description
Examination of product
Procedures
Visual, dimensional and functional per
applicable inspection plan.
Measure potential drop of mated
contacts assembled in housing, see
Fig. 3; IEC 60512-2-2, calculate
resistance.
Subject mated contacts assembled in
housing to 20 mV open circuit at 100
ma maximum, see Fig. 3; IEC 60512-
2-1.
Test between adjacent contacts of
mated connector assemblies: IEC
60512-4-1.
Test between adjacent contacts of
mated connector assembly; EIA 364-
21C
Subject mated connector to 15 G’s for
tin-plated or gold-plated versions, 10-
2000 Hz w/ 100 ma current applied;
EIA 364-28D, method III.
Subject mated connector for 100 G’s
sawtooth in 6 milliseconds; 3 shocks
in each direction applied along the
three mutually perpendicular planes.
Total: 18 shocks; EIA 364-27B,
condition G.
In the first insertion of the connector
on two .025 posts (0,635 mm),
measure force necessary to mate
conn. ass’y from point of initial
contact, incorporating free floating
fixtures at a rate of 0,5 in/minute; EIA
364-13B.
After one insertion of the conn. on two
.025 posts (0,635 mm), measure force
necessary to unmate conn. ass’y, at a
rate of 0,5 in/minute; EIA 364-13B.
Measure force to engage using gage
B, as indicated in Fig.4; TE Spec.
109-35; engagement depth 5,8mm
min.
Size 3 times using gage B, as
indicated in Fig.4, insert gage C and
measure force to separate; TE Spec.
109-35.
Termination resistance, rated
current.
Termination resistance Dry
Circuit (low level).
15 mΩ maximum.
Dielectric Withstanding
Voltage
Insulation Resistance
750 Vac, one minute hold
connectors shall withstand
without break down or
flashover.
Initial 5000 megaohms min.
After test, 1000 MΩ min.
Mechanical
No discontinuities greater
than 1 microsecond.
Vibration (a)
Physical Shock (a)
No discontinuities greater
than 1 microsecond.
Mating Force (on posts)
15 N max. (tin-plated version)
12 N max. (gold-plated
version).
Unmating Force (on posts)
1,5N minimum.
Contact engaging force
12N max.(Tin-plated version)
10N max.(Gold-plated
version)
0,5N minimum.
Contact separating force
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AMP Novo Shunt Connector
cont.
Durability (on posts)
See note (a)
108-37006
Thermal Shock (a)
See note (a)
Humidity, Steady State
See note (a)
Corrosion Salt Spray
See note (a)
Mate and Unmate connector
assemblies for 10 cycles/min.
maximum. Number of operations 20
(Tin-plated); 50 (Gold-plated); IEC
60512-9-1.
Subject mated connectors to 5 cycles
o
between -40 C and
o
85 C ; EIA 364-32C.
Subject mated connectors to 10 days
o
humidity temperature cycling at 40 C
and 95% RH; EIA 364-31B method II,
cond. B.
Subject mated connectors to 5% salt
concentration for 48 hours; EIA 364-
26B, cond. B.
Figure 1
(a)
3.6
Shall remain mated and show no evidence of damage , cracking or chipping .
Connector Tests and Sequence
Test Group (b)
1
2
3
Test Sequence (c)
1
1
1
3,10
2,9
2,4
10
5
3,6
4,7
2
4
5
6
9
7
8
5
3
8
Figure 2
(b)
(c)
See Paragraph 4.2.A.
Numbers indicate sequence in which tests are performed .
Test or Examination
Examination of product
Termination resistance, dry circuit
Termination resistance, rated current
Insulation resistance
Dielectric withstanding voltage
Connector mating force
Connector unmating force
Contact engaging force
Contact separating force
Durability
Vibration
Physical shock
Humidity, Steady State
Thermal shock
Corrosion, salt spray
4.
QUALITY ASSURANCE PROVISIONS
4.1
General Requirements
Connectors presented under this Specification shall be a product which has a passed
qualification tests per Paragraph 4.2 and which meets the Quality Assurance
requirements of Paragraph 4.3 .
4.2
Qualification Requirements
a)
Sample Selection
Connector housings and contacts shall be prepared in accordance with applicable
instruction sheets . They shall be selected at random from current production .
Each test group 1 , 2 and 3 shall consist of a minimum of six connectors .
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AMP Novo Shunt Connector
108-37006
b)
Test Sequence
Qualification Inspection shall be verified by testing samples as specified in Figure
2.
c)
Acceptance
(1) All samples tested in accordance with this Specification shall meet the stated
tolerance limit.
(2) Failures attributed to equipment , Test Set-up or operator deficiencies shall
not disqualify the product . When product failure occurs , corrective action
shall be taken and samples resubmitted for qualification .
4.3
Quality Conformance Inspection
The applicable TE Inspection Plan will specify the sampling acceptable quality level to
be used . Dimensional and functional requirements shall be in accordance with the
applicable product drawing and this specification .
Figure 3
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AMP Novo Shunt Connector
108-37006
Dimensions in millimeters
* Note :
Surface texture in this area must be :
√
RA = 0,1
µ
m Max .
Post dimensions
“B” insertion
“C” separation
0,635 x 0,635
0,635 x 0,635
V
0,660
+ 0,000 / - 0,002
0,610
+ 0,002 / - 0,000
Figure 4
X
0,660
+ 0,000 / - 0,002
0,610
+ 0,002 / - 0,000
Y
8,25
8,25
Z
31,7
31,7
Rev.
D
Date
04-May-2011
History Changes
Description
Changed Items 3.5 and 3.6
Prepared
H.Canteri
Approved
W.Stefani
Revision “D”
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