Ferrites and accessories
ER 11/5
Planar core and accessories
Series/Type:
Date:
B65525, B65526
June 2013
Data Sheet
EPCOS AG 2013. Reproduction, publication and dissemination of this data sheet and the
information contained therein without EPCOS’ prior express consent is prohibited.
ER 11/5
Planar core
■
To IEC 62317-9
■
For transformers featuring high inductance
B65525
and low overall height
■
Delivery mode: sets
Magnetic characteristics
(per set)
l/A
l
e
A
e
V
e
= 1.1 mm
–1
= 14.1 mm
= 12.4 mm
2
= 174 mm
3
Approx. weight
0.85 g/set
Ungapped
Material
N49
N87
N92
N97
T38
A
L
value
nH
800 +30/–20%
1200 +30/–20%
900 +30/–20%
1200 +30/–20%
6400 +40/–30%
e
715
1050
814
1086
5600
Ordering code
B65525J0000R049
B65525J0000R087
B65525J0000R092
B65525J0000R097
B65525J0000Y038
Gapped
Material
A
L
value
nH
160
3%
s
approx.
mm
0.08
e
Ordering code
N87
140
B65525J0160A087
Please read
Cautions and warnings
and
Important notes
at the end of this document.
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06/13
ER 11/5
Accessories
SMD coil former with gullwing terminals
GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:
F max. operating temperature 155 °C), color code black
Zenite 7130
®
E344082 (M)
, TICONA
Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s
Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s
permissible soldering temperature for wire-wrap connection on coil former: 400 °C, 1 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
Yoke
Coil former
Sections
1
Yoke
Coil former
A
N
mm
2
3.3
l
N
mm
21.6
A
R
value
225
Terminals
10
B65526B1010T001
B65526A2000X000
Yoke
Material: Stainless spring steel (0.15 mm)
Ordering code
Material:
B65526
Marking of pin 1
Marking of pin 1
Recommended
PCB layout
Recommended
PCB layout
Please read
Cautions and warnings
and
Important notes
at the end of this document.
3
06/13
Ferrites and accessories
Cautions and warnings
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see chapter
“Definitions”,
section 8.1.
Effects of core combination on A
L
value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see chapter
“Definitions”,
section 8.2.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see chapter
“Processing notes”,
section 8.2.
– The dimensions of the hole arrangement have fixed values and should be understood as
a recommendation for drilling the printed circuit board. For dimensioning the pins, the group
of holes can only be seen under certain conditions, as they fit into the given hole arrangement.
To avoid problems when mounting the transformer, the manufacturing tolerances for positioning
the customers’ drilling process must be considered by increasing the hole diameter.
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06/13
Ferrites and accessories
Symbols and terms
Symbols and terms
Symbol
A
A
e
A
L
A
L1
A
min
A
N
A
R
B
B
ˆ
B
ˆ
B
B
DC
B
R
B
S
C
0
CDF
DF
d
E
a
f
f
cutoff
f
max
f
min
f
r
f
Cu
g
H
ˆ
H
H
DC
H
c
h
h/
i
2
I
I
DC
ˆ
I
J
k
k
3
k
3c
L
Meaning
Cross section of coil
Effective magnetic cross section
Inductance factor; A
L
= L/N
2
Minimum inductance at defined high saturation (
a
)
Minimum core cross section
Winding cross section
Resistance factor; A
R
= R
Cu
/N
2
RMS value of magnetic flux density
Flux density deviation
Peak value of magnetic flux density
Peak value of flux density deviation
DC magnetic flux density
Remanent flux density
Saturation magnetization
Winding capacitance
Core distortion factor
Relative disaccommodation coefficient DF = d/
i
Disaccommodation coefficient
Activation energy
Frequency
Cut-off frequency
Upper frequency limit
Lower frequency limit
Resonance frequency
Copper filling factor
Air gap
RMS value of magnetic field strength
Peak value of magnetic field strength
DC field strength
Coercive field strength
Hysteresis coefficient of material
Relative hysteresis coefficient
RMS value of current
Direct current
Peak value of current
Polarization
Boltzmann constant
Third harmonic distortion
Circuit third harmonic distortion
Inductance
5
06/13
Unit
mm
2
mm
2
nH
nH
mm
2
mm
2
= 10
–6
Vs/m
2
, mT
Vs/m
2
, mT
Vs/m
2
, mT
Vs/m
2
, mT
Vs/m
2
, mT
Vs/m
2
, mT
Vs/m
2
, mT
F = As/ V
mm
–4.5
J
s
–1
, Hz
s
–1
, Hz
s
–1
, Hz
s
–1
, Hz
s
–1
, Hz
mm
A/m
A/m
A/m
A/m
10
–6
cm/A
10
–6
cm/A
A
A
A
Vs/m
2
J/K
H = Vs/A