Fine Adjust Applicator for MLX™ Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63900-7500
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: MLX™ Crimp Terminals, 14-20 AWG.
Terminal
Series No.
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
In.
02-08-2003 02-08-2009
42023
02-08-2005 02-08-2011 14-20 2.00-0.50 2.08-2.50 .082-.098 1.52-3.30 .060-.130 3.96-5.54 .156-.218
02-08-2007 02-08-2012
02-08-1001 02-08-1005
42024
14-20 2.00-0.50 2.08-2.50 .082-.098 1.52-3.30 .060-.130 3.96-5.54 .156-.218
02-08-1003 02-08-1007
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
To achieve optimum IPC-A620 insulation crimps for 2.65-3.30mm (.104-.130”) diameter, use Applicator 63900-9800.
To achieve optimum IPC-A620 insulation crimps for 2.41-2.95mm (.095-.116”) diameter, use Applicator 63900-9900.
DEFINITION OF TERMS
BEND UP
STRIP LENGTH
BELL
MOUTH
CONDUCTOR
BRUSH
INSULATION
CRIMP
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF
TAB
WIRE
SEAM
TWISTING
ROLLING
Doc. No: ATS-639007500
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MLX™ Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
42023
42024
Bell mouth
Mm
In.
0.25-0.51 .010-.020
0.25-0.51 .010-.020
Cut-off Tab Maximum
mm
In.
0.13
.005
0.13
.005
Roll
Conductor Brush
mm
In.
0.38-0.70 .015-.027
0.38-0.70 .015-.027
Terminal Series No.
42023
42024
Bend up Bend down Twist
Degree
3
3
3
3
Degree
4
8
4
8
Punch Width mm (Ref)
Seam
Conductor Insulation
mm In mm In
Seam shall not be open
2.30 .090 2.80 .110 and no wire allowed out
of the crimping area
2.30 .090 2.80 .110
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
14
16
18
20
14
16
18
20
mm
2
2.00
1.30
0.80
0.50
2.00
1.30
0.80
0.50
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
1.70-1.80 .067-.071 2.33-2.53 .092-.100
1.45-1.55 .057-.061 2.31-2.51 .091-.099
1.27-1.37 .050-.054 2.28-2.48 .090-.098
1.14-1.24 .045-.049 2.24-2.44 .088-.096
1.70-1.80 .067-.071 2.33-2.53 .092-.100
1.45-1.55 .057-.061 2.31-2.51 .091-.099
1.27-1.37 .050-.054 2.28-2.48 .090-.098
1.14-1.24 .045-.049 2.24-2.44 .088-.096
Pull Force
Minimum
N
Lb.
222.4 50.0
200.2 45.0
133.4 30.0
62.3 14.0
222.4 50.0
200.2 45.0
133.4 30.0
62.3 14.0
42023
42024
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc. No: ATS-639007500
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MLX™ Crimp Terminals
PARTS LIST
FineAdjust Applicator 63900-7500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-7570
63900-7570
Tool Kit (All “Y” Items)
REF
1
63444-2313
63444-2313
Conductor Punch
1Y
2
63445-2343
63445-2343
Conductor Anvil
1Y
3
63454-0137
63454-0137
Insulation Punch
1Y
4
63445-2816
63445-2816
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1716
63443-1716
Height Spacer (18.60mm)
1
13
63443-2214
63443-2214
Coarse Spacer (14.00mm)
1
14
63443-2318
63443-2318
Fine Spacer (3.90mm)
1
15
63443-2801
63443-2801
Front Plunger Striker
1
16
63443-2908
63443-2908
Wire Hold Down Plunger
1
17
63443-6119
63443-6119
Rear Cover
1
18
63600-1057
63600-1057
Wire Hold Down Spring
1
Frame
19
63800-4901
63800-4901
Top
1
20
63801-3281
63801-3281
Base
1
21
63801-4650
63801-4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by 50 Long SHCS
2**
27
N/A
N/A
M5 by 12 Lg SHCS
1**
28
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-639007500
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MLX™ Crimp Terminals
Assembly Drawing
19
29
28
3
18
15
1
25
17
(2)
16
19
21
(2)
7
22
20
11
27
6
2
8
5
12
10
23
26 (2)
9
24
4
14
13
11
24
Figure 1
Doc. No: ATS-639007500
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MLX™ Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc. No: ATS-639007500
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 5 of 5
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