Fine Adjust Applicator for 2.00mm (.079") Pitch MicroBlade™ Wire-to-Wire Crimp Terminals
FineAdjust Applicator
Specification Sheet
Order No. 63900-3800
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 2.00mm (.079") Pitch MicroBlade™ Wire-to-Wire Crimp Terminal 24-30 AWG.
Terminal Series No.
50011
Terminal Order No.
50011-8000
39-00-0422
Wire Size
AWG
mm²
24-30
0.20-0.50
Insulation Diameter
mm
In.
0.80-1.40
.031-.055
Strip Length
mm
In.
1.60-2.10
.063-.083
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639003800
Revision: C
Release Date: 08-17-07
Revision Date: 02-19-09
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch MicroBlade™ Wire-to-Wire Crimp Terminals
INSULATION CRIMP FORM
This crimp terminal is designed for miniaturization; therefore, each dimension of insulation crimp portion appears
small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the
insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur at
the tip of the insulation crimp barrel shown in the figure below.
These crimp forms maybe changed completely by a small change in the wire, insulation punch, or terminal.
These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of
these forms below are acceptable insulation crimps.
CRIMP SPECIFICATION
Terminal Series No.
50011
Bell mouth
mm
In.
0.05-0.30 .002-.012
Cut-off Tab Maximum
mm
In.
0.20
.008
Conductor Brush
mm
In.
0.00-0.70 .000-.028
Seam
Seam shall not be open
and no wire allowed out of
the crimping area
Terminal Series No.
50011
Bend up Bend down
Degree
5
4
Twist Roll
Degree
3
3
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
1.00 .039 1.40 .055
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
24
26
28
30
mm
2
0.20
0.12
0.08
0.05
Conductor
Crimp Height
mm
In.
0.60-0.65 .024-.026
0.59-0.64 .023-.025
0.56-0.61 .022-.024
0.53-0.58 .021-.023
Pull Force
Minimum
N
Lb.
29.36 6.60
19.57 4.40
9.78 2.20
4.89 1.10
50011
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639003800
Revision: C
Release Date: 08-17-07
Revision Date: 02-19-09
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch MicroBlade™ Wire-to-Wire Crimp Terminals
PARTS LIST
FineAdjust Applicator 63900-3800
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-3870
63900-3870
Tool Kit (All “Y” Items)
REF
1
63444-1006
63444-1006
Conductor Punch
1Y
2
63445-1013
63445-1013
Conductor Anvil
1Y
3
63446-1410
63446-1410
Insulation Punch
1Y
4
63445-1415
63445-1415
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 003750)
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1703
63443-1703
17.30mm Height Spacer
1
14
63443-2217
63443-2217
17.00mm Coarse Spacer
1
15
63443-2306
63443-2306
3.30mm Fine Spacer
1
16
63443-6111
63443-6111
Rear Cover
1
Frame
17
63800-4901
63800-4901
Top
1
18
63801-3281
63801-3281
Base
1
19
63801-4650
63801-4650
Track
1
Hardware
20
N/A
N/A
M3 by 6 Long SHCS
2**
21
N/A
N/A
M3 by 6 Long FHCS
1**
22
N/A
N/A
M4 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 12 Long BHCS
2**
24
N/A
N/A
M4 by 50 Long SHCS
2**
25
N/A
N/A
M5 by 12 Long SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
27
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639003800
Revision: C
Release Date: 08-17-07
Revision Date: 02-19-09
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch MicroBlade™ Wire-to-Wire Crimp Terminals
Assembly Drawing
17
26
27
3
23 (2)
9
16
1
19
(2)
7
20
17
18
12
15
5
4
8
6
13
11
21
24
(2)
10
22
14
12
2
24
22
Figure 1
Doc No: ATS-639003800
Revision: C
Release Date: 08-17-07
Revision Date: 02-19-09
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch MicroBlade™ Wire-to-Wire Crimp Terminals
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639003800
Revision: C
Release Date: 08-17-07
Revision Date: 02-19-09
UNCONTROLLED COPY
Page 5 of 5
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