10 Amp, 3.96 mm pitch, Board to Wire Connector for Internal Power Supply
DF63 Series
(UL, C-UL, TÜV, application pending)
Unique locking
mechanism is
contained inside
the header
Socket and header
design avoids
short-circuit between
adjacent contacts.
Guide keys
prevent incorrect
insertion
Guide pins
temporarily hold
and assure proper
orientation of the
connector.
Figure 1
■Features
1. Rated for up to 10 Amps max.
DF63 has the capacity to handle a maximum of 10
A when using 16 AWG wire
MAX 10A/pin AWG
♯
16
7A
AWG
♯
18
A
→
A
→
Lock structure
［
A
−
A
½
Crimp contact
Lock portions of the
plug and the header
start to engage.
2. A locking mechanism that ensures a
secure and completed connection
The locking mechanism delivers a clear and tactile click
the prevents incomplete mating (Please refer to Figure 2)
No contact yet
3. Prevents incomplete insertion of the crimp contact
A mechanism has been added to the structure to prevent
incomplete insertion of the crimp contacts. (Please refer to Figure 3)
Header contact
Figure 2
4. Prevents incorrect insertion
A mechanism has been added to prevent reverse insertion and
incorrect insertion between different poles. (Please refer to Figure 4)
Prevention of insufficient insertion of the crimp contact
Crimp contact
(insufficiently inserted)
5. Reverse mounting prevention to PCB
The pin header is equipped with a guide post to prevent
reverse insertion on the PCB. (Please refer to Figure 1)
Lock does
not work.
6. Molded lance design
The lance is actually part of the housing instead of being a part
of the terminal. This prevents tangled wires during assembly.
The lance is a part of the housing instead of being a part of the
terminal. This prevents the wires from becoming tangled during
the assembly process.
7. Short-circuit prevention
The wall structure between the contacts helps to isolate the contacts
and prevents short circuits between contacts. (Please refer to Figure 1)
Lance and header
protection mechanism
meet.
Figure 3
8. Suitable for potting
Capable of being potted, up to 5 mm.
Keying options are available to prevent incorrect connections
due to the use of multiple connectors on the same board.
■Standard
type (color: black)
9. Solder Crack prevention
Glass-reinforced resin is used on the pin header to
prevent solder cracks due to thermal contraction.
＊
Keying options were provided to prevent incorrect connections.
Keying options prevent incorrect connections due to the use of multiple
connectors on the same board. When using identical pin counts, two
versions are available with different keying options.(Please refer to Figure 4)
■R-type
(color: white)
＊
Corresponds with 7.92 mm pitch
Also corresponds with 7.92 mm pitch with 2 or 3 pos. without pins
(Note 1)
*
means the product will be available upon request.
Please contact our Sales Department.
Figure 4
2013.11
1
DF63 Series●10 Amp, 3.96 mm pitch, Board to Wire Connector for Internal Power Supply
■Product
Specifications
Current Rating
Ratings
Voltage Rating
Item
1. Insulation
Resistance
2. Withstand
Voltage
3. Contact
Resistance
4. Vibration
Resistance
5. Shock
Resistance
6. Moisture-
resistance
7. Temperature
cycles
8. Durability
9. Solder heat
resistance
AWG#16 : 10 A/pin (Note 1)
AWG#18 : 7 A/pin (Note 1)
AC/DC 630V
Specifications
No less than 1,000 Mø
No flashover or breakdown
No more than 10 mø
No electrical discontinuity of 1 µs or greater
No electrical discontinuity of 1 µs or greater
Contact resistance: no more than 20 mø; insulation
resistance: no less than 500 Mø
Contact resistance: no more than 20 mø; insulation
resistance: no less than 1,000 Mø
Contact resistance: no more than 20 mø
The resin parts should withstand the temperature and
resist melting.
Operating Temperature Range
Operating Humidity Range
Storage Temperature Range
Storage Humidity Range
−
35~105ç(Note 2)
20~80
%
(Note 3)
−
10~60ç(Note 4)
40~70
%
(Note 4）
Conditions
Measured at DC= 500V
AC 1,500 V is applied for one minute.
Measured at 1mA and no higher than 20 mV
Frequency 10-55 Hz, half amplitude 0.75
mm, 10 times in each of the three directions
Accelerated velocity: 490 m/s
2
for 11 ms,
half-sine wave in 3 directions, 3 times for
each direction
Temperature: 40 ±2
ç
; humidity: 90 to 95%,
left as it is for 96 hours
-55
ç
: 30 minutes
→
85
ç
: 30 minutes)
5 cycles
30 mating cycles
Flow: 260
ç
, 10 sec
Hand soldering: temperature of soldering
iron at 350℃ ±10
ç
for 5 seconds
(Note 1) This is the maximum current rating while all pins are powered or used as all power lines.
(Note 2) Includes the temperature rise of power lines.
(Note 3) Use without condensation on parts.
(Note 4) The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials
Component
Header
Crimp socket
Crimp contact
Part
Insulator
Contact
Insulator
Contact
Material
PBT (glass-reinforced)
Brass
PBT (glass-reinforced)
Copper alloy
Finish
Black
Tin-plating
Black
Tin-plating
UL Specification
UL94V-0
−
UL94V-0
−
■Product
Number Structure
Refer to the nomenclature charts below for determining specific part number characteristics. Please select connectors listed in
this catalog when placing orders.
●Connector
DF 63 -
*
P - 3.96 DSA
❶
❷
❸ ❹
❺
❻
●Crimp
contact
DF 63 - 1618 SCF
❼
❶
Series Name：DF
❷
Series No. : 63
❸
Number of contacts : 1,2,3,4,5,6
❹
Connector type
P : Pin header
S : socket
❺
Pitch : 3.96mm
½
❻
Type of housing
DSA : straight pin header
DS : right angle pin header (under development)
C
: Crimp socket
❼
Applicable wire size
1618 : AWG#16 18
½
Packaging styles
SCF: Socket contact on reel
2
DF63 Series●10 Amp, 3.96 mm pitch, Board to Wire Connector for Internal Power Supply
■Straight
pin header
●
PCB layout
(Recommended circuit board thickness t＝1.6±0.1)
[1 to 6 pos.]
Ｂ±
0.1
＋
00
.1
1.5
±
0.05
φ
1.6
＋
.8
0
φ
1
P=3.96
±
0.05
Outline of the
connector
[Single contact]
6.2
Headers with 2 to 6 contacts
Ａ
Ｂ
P=3.96
8
7.05
8
7.05
Polarization
mark
10
3.5
□
1.14
3.5
10
□
1.14
3.25
±
0.05
0.1
Unit: mm
Part Number
DF63-1P-3.96DSA
DF63-2P-3.96DSA
DF63-3P-3.96DSA
DF63-4P-3.96DSA
DF63-5P-3.96DSA
DF63-6P-3.96DSA
HRS No.
Under development
680-0504-4-00
680-0501-3-00
680-0505-4-00
Under development
Under development
No. of Contacts
1
2
3
4
5
6
A
−
8.66
12.62
16.58
20.54
24.50
B
−
3.96
7.92
11.88
15.84
19.80
(Note 1) This product is sold in packages containing 100 pieces. Please place orders in full lot quantities.
■Crimp
socket
[Single contact]
6.2
Headers with 2 to 6 contacts
Ａ
Ｂ
P=3.96
8.8
(Note 2)
8.8
Polarization
mark
13.3
Shown with terminated wires inserted
13.3
Unit: mm
Part Number
DF63-1S-3.96C
DF63-2S-3.96C
DF63-3S-3.96C
DF63-4S-3.96C
DF63-5S-3.96C
DF63-6S-3.96C
HRS No.
Under development
680-0509-5
680-0502-6
680-0510-4
Under development
Under development
No. of Contacts
1
2
3
4
5
6
A
−
8.36
12.32
16.28
20.24
24.20
B
−
3.96
7.92
11.88
15.84
19.80
(Note 1) This product is sold in packages containing 100 pieces. Please place orders in full lot quantities.
(Note 2) 1-and 2 contact position types have a differently shaped latch.
3
DF63 Series●10 Amp, 3.96 mm pitch, Board to Wire Connector for Internal Power Supply
■Socket
crimp contact
Part Number
DF63-1618SCF
HRS No.
680-0500-0
Packing form
Reel contact
Quantity
4000
Plating finish
Tin-plating
(Note 1) This product is sold by the reel containing 4,000 pieces. Please place
orders in full reel quantities.
2.14
2.96
●Recommended
wire
Applicable wire
gauge mark
１
６
１
８
UL1007、
1015
15.25
10.45
●
Applicable wire
(Tinned, Annealed Copper Wire)
Conductor size (Core structure)
AWG16（26
/ Ø
0.254mm）
Jacket diameter
UL1007（
Ø
2.5mm）
UL1015（
Ø
3.2mm）
UL1007（
Ø
2.1mm）
UL1015（
Ø
2.9mm）
2 2
φ
2
P=9.5
t=0.25
AWG18（34
/ Ø
0.18mm）
(Note 1) The applicable wires are tin-plated and annealed.
(Note 2) Please contact our Sales Department when using wires other than those listed.
BApplicable
crimping tool
Part Number
HRS No.
Wire type
Applicable contact
AP105-DF63-1618S-1
CL901-4634-1-00
UL1007(Note3)
Applicator
AP105-DF63-1618S-2
CL901-4635-4-00
UL1015(Note3)
DF63-1618SCF
HT802/DF63-1618S-1
CL550-0411-2-00
UL1007(Note4, 5)
Hand tool
HT802/DF63-1618S-2
CL550-0413-8-00
UL1015(Note4, 6)
(Note 1) Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table".
(Note 2) We cannot advise on crimping problems caused by tools other than the ones specified.
(Note 3) Applicator dies can be switched to crimp the other wire size and type. The additional dies are sold separately.
(Note 4) Hand tool dies cannot be switched.
(Note 5) The compatible wire is limited to UL1007, 16-18 AWG
(Note 6) The compatible wire is limited to UL1015, 16-18 AWG
Type
BMated
dimensions
●Board-to-Wire
Connection using the straight pin header )
8.91
DF63-*S-3.96C
15.8
DF63-*P-3.96DSA
BPrecautions
for use
1. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress the lock and un- mate.
2. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position.
Route cables in such a way that they do twist when being installed.
3. Make sure to turn off the power when mating or un-mating the connector.
4. Please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous.
5. Please contact our Sales Department about the assembly procedure and the instruction manual.
BRated
values
Please avoid using the connectors above the rated values. Also, do not insert or pull out energized or “ live” wires.
BOperating
environment
Please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated.
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