45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply
DF60 Series
(UL, C-UL, TÜV certified product)
Figure 1
■Features
1. High current capacity
Capable of going to a max. of 45A when using
AWG #8 with the single position connector.
(Please refer to the chart for the rated current in
other pin counts.)
●
Lock structure
［
½
2. Secure lock mechanism ensures
complete mating
A secure lock mechanism with a clear tactile and
audible click prevents insufficient mating. (Please
refer to Figure 2)
3. Highly reliable 5-point contact structure
Three independent contact springs provide a
secure contact with high contact reliability using
5-point of contact. (Please refer to Figure 3)）
Figure 2
4. Molded lance design
The lance is actually part of the housing instead of
being part of the terminal. This prevents tangled
wires during assembly.
5. Mis-insertion prevention for headers
The addition of a molded pin on the header allows
temporar y mounting retention and prevents
reverse mounting on the PCB. (Please refer to
Figure 1). ( Right angle pin header has a metal
fitting for this purpose)
Three independent spring contacts provide a secure contact and a
high contact reliability with 5-points of contact.
6. Prevention of solder cracks
Glass-reinforced resin is used on pin header to
prevent solder cracks due to thermal contraction.
Figure 3
7. Design Prevents short-circuits between
contacts
The wall structure between contacts isolates the
contacts and prevents short circuits from occuring.
(Please refer to Figure 1)
8. Compliant to UL, C-UL and TÜV specifications
2013.11
1
DF60 Series●45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product
Specifications
No. of Contacts
1
Current
Rating
(Note 1)
Ratings
2
3
4
5
6
Voltage
Rating
Item
1.Insulation
resistance
2. Withstand
voltage
3.Contact
resistance
4.Vibration
Resistance
5.Shock
Resistance
6.Moisture-
resistance
7.Temperature
cycles
8.Durability
9. Solder heat
resistance
AWG#8
45A
40A
40A
38A
38A
38A
UL/C-UL
TÜV
Specifications
No less than 1,000 Mø
No flashover or breakdown
No more than 2 mø
No electrical discontinuity of 1µs or greater
No electrical discontinuity of 1µs or greater
Contact resistance: no more than 2 mø;
insulation resistance: no less than 1,000 Mø
Contact resistance: no more than 2 mø;
insulation resistance: no less than 1,000 Mø
Contact resistance No more than 2 mø
There should be no melting of the resin part
which will influence the performance.
AWG#10
38A
31A
31A
30A
30A
30A
AWG#12
30A
26A
26A
25A
25A
25A
UL/TÜV file No. and certification No.
UL
：E52653
C-UL
：E52653
TÜV
：R50244085
Operating Temperature
-
55
~
105ç(Note 2)
Operating Humidity Range 20
~
80
%
Storage Temperature Range
-
10
~
60ç(Note 3)
Storage Humidity Range 40
~
70％ (Note 3)
Specifications
AC/DC 1,000V
AC/DC 600V
AC/DC 600V
Conditions
Measured at DC=1,000V
AC 3,000V applied for one minute.
Measured at 1A and not greater than 6V
Frequency 10 - 500Hz, accelerated velocity 98 m/s , 2
hours for each of the three axis directions
2
Accelerated velocity: 490m/s , for11 ms, half-sine wave
form in 3 directions, 3 times for each of the three directions
Temperature: 40±2ç; humidity: 90 to 95%, left for 96
hours
-55ç: 30 minutes
→
85ç: 30 minutes) 25 cycles
30 mating/unmating cycles
Flow: 260ç, 10sec
Hand soldering: temperature of soldering iron at 350ç±10ç for 5 seconds
2
(Note 1) This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over
multiple lines, please factor in your own safety margin.
(Note 2) Includes the temperature rise of power lines.
(Note 3) The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials
Component
Header
Crimp socket
In-line plug
Crimp contact
Part
Insulator
Contact
Metal fitting
Insulator
Insulator
Contact
Material
PBT (glass-reinforced)
Brass
Brass
PBT (glass-reinforced)
PBT (glass-reinforced)
High conductivity copper
alloy
Finish
Black
Gold plating
Tin-plating
Black
Black
Gold plating
UL Specification
UL94V-0
−
−
UL94V-0
UL94V-0
−
2
DF60 Series●45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product
Number Structure
Refer to the charts below for determining specific part number characteristics.
Please select connectors listed in this catalog when placing orders and be sure to check the latest delivery specifications at
the time of ordering the product.
●Connector
DF 60 −
*
P − 10.16 DSA
❶
❷
❸
❹
❺
❻
❺
Pitch ： 10．16mm
：
1, 2, 3, 4, 5, 6
❻
Type of housing
DSA
：
straight pin header
DS
：
right angle pin header
❶
Series Name ： ＤＦ
❷
Series No.
： 60
❸
Number of contacts
❹
Connector type
P: pin header
●Connector
DF 60 −
*
S − 10.16 C
❶
❷
： ＤＦ
： 60
: 1, 2, 3, 4, 5, 6
: 2, 3, 4, 5
❸
❹
❺
❻
❺
Pitch ： 10．16mm
❻
Wiring type
C
：
Crimp socket
❶
Series Name
❷
Series No.
S
EP
❸
Number of contacts
❹
Connector type
S
：
socket
EP
：
In-line plug
●Contact
DF 60 −
❶
Applicable wire size
8
：
AWG8
8
❶
SCFA
❷
❷
Packaging styles
SCFA
：
Socket contact reel
SCA
：
Socket contact, loose
PCFA
：
In-line plug plug contact, reel
PCA
：
In-line plug contact, loose
1012
：
AWG10
∼
12
3
DF60 Series●45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply(UL, C-UL, TÜV certified product)
■Straight
pin header
3 pos.
5 pos.
Ａ
Headers with 1 to 4 contacts
Ｂ
Ａ
Headers with 5 to 6 contacts
Ｂ
Ａ
Ａ
Ａ
Ｃ
Ｃ
[Specification Number]
(26): gold plating, tray packaging
Part Number
HRS No.
No. of Contacts
1
2
3
4
5
6
A
—
10.16
20.32
30.48
40.64
50.8
B
15.2
22.36
32.52
42.68
52.84
63
C
9.55
19.71
29.87
40.03
50.19
60.35
D
12.2
22.36
32.52
42.68
52.84
63
E
7.78
17.94
28.1
38.26
48.42
58.58
Unit: mm
Quantity per package
160
96
64
48
32
32
DF60-1P-10.16DSA（26） 680-3004-5-26
DF60-2P-10.16DSA（26） 680-3005-8-26
DF60-3P-10.16DSA（26） 680-3001-7-26
DF60-4P-10.16DSA（26） 680-3006-0-26
DF60-5P-10.16DSA（26） 680-3007-3-26
DF60-6P-10.16DSA（26） 680-3008-6-26
(Note) Please place orders in full lot quantities.
4
DF60 Series●45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply(UL, C-UL, TÜV certified product)
■Right
angle pin header
3 pos.
5 pos.
Ｂ
Ｃ
Ａ
Headers with 1 to 4 contacts
Ｂ±0.4
Headers with 5 to 6 contacts
Ｂ±0.4
Ａ
17.35±0.3
3.6±0.5
t=0.47±0.1
Cav No.
Ａ
17.35±0.3
3.6±0.5
t=0.47±0.1
Cav No.
25±0.3
17.2±0.4
25±0.3
3
2
1
5
4
3
2
1
Contact No.
3.8
+0.8
-0.3
3.8
+0.8
-0.3
1±0.2
2.54±0.3
P=10.16±0.2
Ａ±0.3
Ｃ±0.3
1±0.2
2.54±0.3
P=10.16±0.2
Ａ±0.3
Ｃ±0.3
[Specification Number]
(26): gold plating, tray
packaging
B
15.2
C
8.35
15.51
25.67
35.83
45.99
56.15
Unit: mm
Quantity per package
120
72
48
36
24
24
Part Number
DF60-1P-10.16DS(26)
DF60-2P-10.16DS(26)
DF60-3P-10.16DS(26)
DF60-4P-10.16DS(26)
DF60-5P-10.16DS(26)
DF60-6P-10.16DS(26)
HRS No.
680-3015-1-26
680-3016-4-26
680-3017-7-26
680-3018-0-26
680-3019-2-26
680-3020-1-26
No. of Contacts
1
2
3
4
5
6
A
—
10.16
20.32
30.48
40.64
50.8
22.36
32.52
42.68
52.84
63
(Note) Please place orders in full lot quantities.
t=1±0.1
17.2±0.4
t=1±0.1
5
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