Fine Adjust Applicator for CP 0.6 mm Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63902-1900
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 0.60mm (.024") CP Crimp Terminal for CMC connector, 0.22, 0.35, 0.50mm
2
.
Terminal
Series No.
Terminal Order No.
98913-1019
98913-1229
98913-1329
98913-1039
98913-1239
98913-1359
98913-1349
98913-3019
98913-1419
98913-3039
64322-1019
64322-1229
64322-1329
64322-1349
64322-1039
64322-1239
64322-1359
Wire Size
AWG mm²
---
---
---
0.35
0.22
0.50
Insulation
Type
ID and IR
ID and IR
ID and IR
Insulation Diameter
mm
In.
1.25-1.40
1.15-1.25
1.40-1.70
.049-.055
.045-.049
.055-.067
Strip Length
mm
In.
3.40-3.60
3.40-3.60
3.40-3.60
.134-.142
.134-.142
.134-.142
98913
64322
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
BEND UP
ROLLING
TWISTING
WIRE
BEND
DOWN
CONDUCTOR
CUT-OFF CRIMP HEIGHT
TAB
SEAM
Doc No: ATS-639021900 Release Date: 07-20-10
Revision: C
Revision Date: 04-04-11
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for CP 0.6 mm Terminal
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.20-0.40 .008-.016
0.20-0.40 .008-.016
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.20-0.60 .008-.024
0.20-0.60 .008-.024
Terminal Series No.
98913
64322
Terminal
Series No.
98913
64322
Bend up Bend down
Degree (Max)
1
1
1
1
Punch Width (Ref)
Seam
Conductor Insulation
Degree (Max) mm In mm In
Seam shall not be open
1
2
1.40 .055 1.85 .073 and no wire allowed out
of the crimping area
1
2
1.40 .055 1.85 .073
Twist
Roll
After crimping, the conductor profile should measure the following.
Terminal Order No.
64322-1019
98913-1019
98913-1349 64322-1229
98913-1229
98913-3019 64322-1329
98913-1329
64322-1349
98913-1039 98913-1419 64322-1039
98913-1239 98913-3039 64322-1239
98913-1359
64322-1359
Wire Size
AWG mm
2
---
---
---
0.35
0.22
0.50
Conductor
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
0.80-0.86
0.72-0.78
0.87-0.93
.031-.034
.028-.031
.034-.037
1.43
1.42
1.44
.056
.056
.057
Pull Force
Minimum
N
Lb.
55.0 12.38
40.0
9.00
70.0 15.75
Terminal Order No.
64322-1019
98913-1019
98913-1349 64322-1229
98913-1229
98913-3019 64322-1329
98913-1329
64322-1349
98913-1039 98913-1419 64322-1039
98913-1239 98913-3039 64322-1239
98913-1359
64322-1359
Wire Size
AWG mm
2
---
---
---
0.35
0.22
0.50
Insulation
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
1.50-1.65
1.35-1.50
1.60-1.75
.059-.065
.053-.059
.063-.069
1.86
1.85
1.87
.073
.073
.074
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639021900 Release Date: 07-20-10
Revision: C
Revision Date: 04-04-11
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for CP 0.6 mm Terminal
PARTS LIST
FineAdjust Applicator 63902-1900
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63902-1970
63902-1970
Tool Kit (All “Y” Items)
REF
1
63457-0035
63457-0035
Conductor Punch
1Y
2
63455-0040
63455-0040
Conductor Anvil
1Y
3
63454-0060
63454-0060
Insulation Punch
1Y
4
63456-0040
63456-0040
Insulation Anvil
1Y
5
63443-0005
63443-0005
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1149
4996-37
Shank
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1713
63443-1713
Height Spacer
1
14
63443-2215
63443-2215
Coarse Spacer (15.0mm)
1
15
63443-2312
63443-2312
Fine Spacer (3.60mm)
1
16
63443-3101
63443-3101
Plunger Striker
1
17
63443-6111
63443-6111
Rear Cover
1
18
63443-7003
63443-7003
Terminal Hold Down
1
19
63700-0539
63700-0539
Cut-Off Plunger Spring
1
Frame
20
63800-4901
63800-4901
Top
1
21
63801-3281
63801-3281
Base
1
22
63801-4650
63801-4650
Track
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 50 Long SHCS
2**
28
N/A
N/A
M5 by 12 Lg SHCS
1**
29
N/A
N/A
#5-40 by 3/8”Long SHCS
1**
30
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
31
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639021900 Release Date: 07-20-10
Revision: C
Revision Date: 04-04-11
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for CP 0.6 mm Terminal
Assembly Drawing
20
30
31
7
3
9
16
18
1
26 (2)
17
20
22
29
(2)
23
8
21
12
28
5
4
19
2
15
14
13
12
25
6
11
Figure 1
24
27 (2)
10
25
Doc No: ATS-639021900 Release Date: 07-20-10
Revision: C
Revision Date: 04-04-11
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for CP 0.6 mm Terminal
Optional Applicator Parts:
The following parts are
not included
with this Applicator and
may be purchased separately.
63443-0017 Cut-Off Plunger Retainer
For wire processing applications:
It is recommended for fully automatic, high speed operations,
where the press and the applicator are mounted to a wire
processing machine.
Applicator down time for scrap clean-up may be reduced.
This cut-off plunger retainer leaves the scrap terminal carrier intact.
Not recommended for bench operation, where a continuous scrap strip can tangle or build up inside of the safety
guards resulting in jams or tooling damage.
CUT-OFF PLUNGER
RETAINER
CONTINUOUS
CARRIER STRIP
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639021900 Release Date: 07-20-10
Revision: C
Revision Date: 04-04-11
UNCONTROLLED COPY
Page 5 of 5
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