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V E S CO
AV R M
AI SIO PL
LA N IA
BL S NT
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Features
■
Bushing mount
■
Optional AR pin feature
■
Plastic or metal shaft and bushings
■
Wirewound
■
Solder lugs or PC pins
■
Sealable (Full body seal)
■
Designed for use in HMI applications
3590 - Precision Potentiometer
Electrical Characteristics
1
Standard Resistance Range ........................................................................................................................................................................200 to 100 K ohms
Total Resistance Tolerance ............................................................................................................................................................................................... ±5 %
Independent Linearity .................................................................................................................................................................................................. ±0.25 %
Effective Electrical Angle ............................................................................................................................................................................... 3600 ° +10 °, -0 °
Absolute Minimum Resistance ..................................................................................................................... 1 ohm or 0.1 % maximum (whichever is greater)
Noise ................................................................................................................................................................................................ 100 ohms ENR maximum
Dielectric Withstanding Voltage (MIL-STD-202, Method 301)
Sea Level .............................................................................................................................................................................................. 1,500 VAC minimum
Power Rating (Voltage Limited By Power Dissipation or 450 VAC, Whichever is Less)
+40 °C........................................................................................................................................................................................................................ 2 watts
+125 °C........................................................................................................................................................................................................................ 0 watt
Insulation Resistance (500 VDC) ..................................................................................................................................................... 1,000 megohms minimum
Resolution ............................................................................................................................................................................ See recommended part numbers
Environmental Characteristics
1
Operating Temperature Range ..................................................................................................................................................................... -40 °C to +125 °C
Storage Temperature Range ........................................................................................................................................................................ -55 °C to +125 °C
Temperature Coefficient Over Storage Temperature Range
2
.........................................................................................................±50 ppm/°C maximum/unit
Vibration ............................................................................................................................................................................................................................ 15 G
Wiper Bounce ............................................................................................................................................................................... 0.1 millisecond maximum
Shock ................................................................................................................................................................................................................................ 50 G
Wiper Bounce ............................................................................................................................................................................... 0.1 millisecond maximum
Load Life................................................................................................................................................................................................... 1,000 hours, 2 watts
Total Resistance Shift ...................................................................................................................................................................................±2 % maximum
Rotational Life (No Load) ................................................................................................................................................................1,000,000 shaft revolutions
Total Resistance Shift ...................................................................................................................................................................................±5 % maximum
Moisture Resistance (MIL-STD-202, Method 103, Condition B)
Total Resistance Shift ...................................................................................................................................................................................±2 % maximum
IP Rating
Sealed Versions (-3, -4, -7, and -8)................................................................................................................................................................................ IP 65
Unsealed Versions (-1 -2, -5, and -6) ............................................................................................................................................................................ IP 40
Mechanical Characteristics
1
Stop Strength .............................................................................................................................................................................45 N-cm (64 oz.-in.) minimum
Mechanical Angle .......................................................................................................................................................................................... 3600 ° +10 °, -0 °
Torque (Starting & Running)................................................................................................................................. 0.35 N-cm (0.5 oz.-in.) maximum (unsealed)
1.1 N-cm (1.5 oz.-in.) maximum (sealed)
Mounting............................................................................................................................................................................. 55-80 N-cm (5-7 lb.-in.) (plastic)
90-113 N-cm (8-10 in.-lb.) (metal)
Shaft Runout ..................................................................................................................................................................................... 0.13 mm (0.005 in.) T.I.R.
Lateral Runout ................................................................................................................................................................................... 0.20 mm (0.008 in.) T.I.R.
Shaft End Play ................................................................................................................................................................................... 0.25 mm (0.010 in.) T.I.R.
Shaft Radial Play ............................................................................................................................................................................... 0.13 mm (0.005 in.) T.I.R.
Pilot Diameter Runout ....................................................................................................................................................................... 0.08 mm (0.003 in.) T.I.R.
Backlash ............................................................................................................................................................................................................ 1.0 ° maximum
Weight ....................................................................................................................................................................................................... Approximately 19 G
Terminals ............................................................................................................................................................................................... Solder lugs or PC pins
Soldering Condition
Manual Soldering ......................................................... 96.5Sn/3.0Ag/0.5Cu solid wire or no-clean rosin cored wire; 370 °C (700 °F) max. for 3 seconds
Wave Soldering...................................................................................96.5Sn/3.0Ag/0.5Cu solder with no-clean flux; 260 °C (500 °F) max. for 5 seconds
Wash processes ...................................................................................................................................................................................... Not recommended
Marking....................................Manufacturer’s name and part number, resistance value and tolerance, linearity tolerance, wiring diagram, and date code.
Ganging (Multiple Section Potentiometers) ..................................................................................................................................................... 1 cup maximum
Hardware ...........................................................................................................One lockwasher and one mounting nut is shipped with each potentiometer.
NOTE: For Anti-rotation pin add 91 after configuration dash number. Example: -2 becomes -291 to add AR pin.
1
At room ambient: +25 °C nominal and 50 % relative humidity nominal, except as noted.
2
Consult manufacturer for complete specification details for resistances below 1k ohms.
Recommended Part Numbers
(Printed Circuit)
3590P-2-102L
3590P-2-202L
3590P-2-502L
3590P-2-103L
3590P-2-203L
3590P-2-503L
3590P-2-104L
(Solder Lug)
3590S-2-102L
3590S-2-202L
3590S-2-502L
3590S-2-103L
3590S-2-203L
3590S-2-503L
3590S-2-104L
(Solder Lug)
3590S-1-102L
3590S-1-202L
3590S-1-502L
3590S-1-103L
3590S-1-203L
3590S-1-503L
3590S-1-104L
Resistance (Ω)
1,000
2,000
5,000
10,000
20,000
50,000
100,000
Resolution (%)
.029
.023
.025
.020
.019
.013
.009
BOLDFACE
LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
ROHS IDENTIFIER:
L = COMPLIANT
BLANK = NON-COMPLIANT
*RoHS Directive 2002/95/EC Jan 27 2003 including Annex
Specifications are subject to change without notice.
Customers should verify actual device performance in their specific applications.
3590 - Precision Potentiometer
Product Dimensions
-1, -3, -5, -7 Configurations
5.08 ± .38
(.200 ± .015)
5.08 ± .38
(.200 ± .015)
6.99 ± .38
(.275 ± .015)
Panel Thickness Dimensions
-2, -4, -6, -8 Configurations
5.08 ± .38
(.200 ± .015)
6.99 ± .38
(.275 ± .015)
10.31 +.00/-.10
(.406 +.000/-.004)
3
(For Bushing Mount Only)
2.46 - 3.81
(.097 - .150)
1
2
3
10.31 + .00/- .13
(.406+.000/-.005)
BUSHING DIAMETER
(SEE PART NUMBERS)
.81
(.032)
SHAFT DIAMETER
(SEE PART NUMBERS)
5.08 ± .38
(.200 ± .015)
1
2
3/8-32
UNEF
.76 ± .25
R
.030 ± .010
.81
(.032)
PANEL
HEX NUT
.25
(.010)
7.92
(.312)
18.6 ± .4
(.732 ± .015)
.25
(.010)
SHAFT DIA. (SEE
PART NUMBERS)
BUSHING DIA. (SEE
PART NUMBERS)
.81 ± .25
(.032 ± .010)
20.63 ± .81
(.812 ± .032)
12.2
(.480)
1.19
(.047)
20.62 ± .81
(.812 ± .032)
18.59 ± .38
(.732 ± .015)
7.93
(.312)
15.54
R MAX.
(.612)
12.2
(.48)
LOCKWASHER
POT
15.54
(.612)
R MAX.
11.81
(.465)
11.81
(.465)
DIA.
22.22 ± .38
(.875 ±.015)
22.22 ± .38
DIA.
(.875 ±.015)
12.70
DIA.
(.500)
MOUNTING SURFACE
12.70 ±0.25
(.500 ± .010)
DIA.
MOUNTING SURFACE
10.41 ± .08
DIA.
(.410 ± .003)
Recommended PCB Layout
HOLE DIAMETER
2.08
(.082)
FMS
Terminal Styles
“P” Terminal Style
12.19 ± 0.51
(.480 ± .020)
1.63 ± 0.38
(.064 ± .015)
PC PIN
TERMINAL
R
7.42
(.292)
ADDITIONAL HOLE FOR
ANTI-ROTATION PIN
1.60 +.08/-.03
DIA.
(.063 +.003/-.001)
5.08 5.08 6.99
(.200) (.200) (.275)
Shaft & Bushing Configurations
3.30 ± 0.38
(.130 ± .015)
Schematic
CCW
2
1
CW
3
CW
(Bushing - DxL, Shaft - D):
(-1) Plastic Bushing (3/8 ” x 5/16 ”)
and Shaft (.2480 + .001, - .002)
(-2) Metal Bushing (3/8 ” x 5/16 ”)
and Shaft (.2497 + .0000, - .0009)
“S” Terminal Style
12.19 ± 0.51
(.480 ± .020)
2.54
(.100)
3 PLCS.
0.86
(.034)
3 PLCS.
(-3) Sealed, Plastic Bushing (3/8 ” x 5/16 ”)
and Shaft (.2480 + .001, - .002)
(-4) Sealed, Metal Bushing (3/8 ” x 5/16 ”)
and Shaft (.2497 + .0000, - .0009)
SOLDER LUG
TERMINAL
TOLERANCES: EXCEPT WHERE NOTED
.508
.127
DECIMALS: .XX ±
.XXX ±
(.02),
(.005)
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
(-5) Metric, Plastic Bushing (9 mm x 7.94 mm)
and Shaft (6 mm + 0, - .076 mm)
(-6) Metric, Metal Bushing (9 mm x 7.94 mm)
and Shaft (6 mm + 0, - .023 mm)
(-7) Metric, Sealed, Plastic Bushing (9 mm x
7.94 mm) and Shaft (6 mm + 0, - .076 mm)
(-8) Metric, Sealed, Metal Bushing (9 mm x
7.94 mm) and Shaft (6 mm + 0, - .023 mm)
REV. 09/10
“Hybritron” is a registered trademark of Hybritron, Inc.
Specifications are subject to change without notice.
Customers should verify actual device performance in their specific applications.
Power technology
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