3.96mm Pitch Connector Directly Mounted on Board
DF6 Series
sFeatures
1. Service Efficiency Up
Conventional thick cables are directly mounted on the
board piece by piece, but connecterization has achieved
soldering services in a batch. This product enhances
soldering service efficiency.
2. Miniaturization
This product achieves miniaturization for thick cables.
Mounting height on board
Width
:
:
7.5mm
5.0mm
3. Board Prefixed Mechanism
Since the connector is softly press-fitted to the board for
insertion, it can be prefixed to the board.
Height: 7.5mm
sApplications
Secondary power supply units for various equipment
width: 4.6mm
Prefixed mechanism
B91
sProduct
Specifications
Current rating
Rating
(Note 1)
Voltage rating
AWG 18 :
Cable size
AWG 20 :
AWG 22 :
300V AC
5A
4A
3A
Operating Temperature Range
Operating Moisture Range
Storage Temperature Range
Storage Humidity Range
-35
to +85ç
(Note 1)
20
to
80%
-10
to +60ç
(Note 2)
40
to
70% (Note 2)
Item
1.Insulation Resistance
2.Withstanding voltage
3.Contact Resistance
4.Vibration
6.Temperature Cycle
1000M
ohms min.
Specification
500V DC
1500V AC/1 minute
100mA
No flashover or insulation breakdown.
15m ohms max.
No damage, cracks, or parts looseness.
No damage, cracks, or parts looseness.
Condition
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions.
96 hours at temperature of 40ç and humidity of 90% to 95%
(-55ç: 30 minutes
➝15
to 35ç: 10 minutes➝85ç: 30 minutes➝ 5 to 35ç: 10 minutes ) 5 cycles
Flow: 250ç for 10 seconds
Manual soldering: 300ç for 3 seconds
5.Humidity
(Steady state) No damage, cracks, or parts looseness.
7. Resistance to Soldering heat
No deformation of components affecting performance.
Note 1: Includes temperature rise caused by current flow.
Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature
Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during
transportation.
sMaterial
Product
Crimping Plug
Crimping Contact for Plug
Part
Insulator
Brass
Material
Polyamide
Copper Alley
Finish
White
Tin plated
Remarks
UL94V-0
________
Note: HRS's tin plating process takes measures against whisker.
sOrdering
Information
qCrimping
Plug
DF6 -
*
P - 3.96 C
q
q
Series Name
e
Connector type
P: Plug
: DF 6
w
e
r
t
r
Contact pitch: 3.96mm
t
C: Crimping plug
w
Number of contacts: 1~8, 10
qCrimping
Contact
DF6A - 1822 PCF
q
q
Applicable cable type
None: UL 1007
A: UL 1015
w
Applicable cable size
1822: AWG#18~#22
w
e
e
Packaging type
PCF: Plug contact, reel packaging
SC: Plug contact, bag packaging
B92
sPrecrimping
Plug
Photo: Contact Inserted
Part Number
DF6- 1P-3.96C
DF6- 2P-3.96C
DF6- 3P-3.96C
DF6- 4P-3.96C
DF6- 5P-3.96C
DF6- 6P-3.96C
DF6- 7P-3.96C
DF6- 8P-3.96C
DF6-10P-3.96C
CL No.
546-0001-1
546-0002-4
546-0003-7
546-0004-0
546-0005-2
546-0006-5
546-0007-8
546-0008-0
546-0011-5
Number of Contacts
1
2
3
4
5
6
7
8
10
A
4.92
8.88
12.84
16.80
20.76
24.72
28.68
32.64
40.56
_____
3.96
7.92
11.88
15.84
19.80
23.76
27.72
35.64
B
Contact View for Insertion
Note: A packaging quantity is delivered by the bag unit (100 pcs.).
sCrimping
Contact
qSlip
length
DF6-1822PC (F): 2.1mm
to
2.6mm
DF6A-1822PC (F): 2.3mm
to
2.8mm
qApplicable
through-hole: 1.8
+0.15
0
Part Number
DF6 -1822PCF
DF6 -1822PC
DF6A-1822PCF
DF6A-1822PC
CL No.
546-0009-3
546-0010-2
546-0013-0
546-0014-3
UL style
1007
1015
Applicable Cable
Packaging Type
Jacket dia. AWG size Contact Construct
Reel
1.5
to
2.2mm AWG 18 34 cores/0.18mm
Bag
AWG 20 21 cores/0.18mm
Reel
2.2
to
2.9mm AWG 22 17 cores/0.16mm
Bag
Quantity
5,000
100
3,000
100
A
B
C
1.2
1.4
10.2 1.5
10.5 1.7
Note 1. The applicable cable conductor is a tin plated and annealed copper wire.
Note 2. If other cables are used instead of the applicable cable, contact the Hirose Sales Department.
BApplicable
Crimping Tools
TypeItem
Applicator
Press unit
Manual crimping
tool
Extraction tool
Part Number
AP105-DF6-1822P
AP105-DF6A-1822P
CM-105
DF6 -TA1822HC
DF6A-TA1822HC
DF-C-PO(A)
CL No.
901-4505-9
901-4520-2
901-0005-4
550-0174-9
550-0222-0
550-0170-8
Applicable Contact
DF6 -1822PCF
DF6A-1822PCF
________
DF6 -1822PC
DF6A-1822PC
DF6/DF6A-1822PC(F)
Note: If any trouble has been caused due to other tools, which are not designated by Hirose, Hirose never guarantee any products.
B93
BPrecautions
1.Recommended soldering
condition
Flow: 250ç for 3 seconds
Manual soldering: 290ç for 2 seconds
sAfter
soldering, if a load is given to the cable where connector and cable contain heat, the jacket holding
member will be loosened. After soldering, the operation should be performed, after connector returns to room
temperature.
Refer to the "Nylon Connector Use Hand book".
Don't use solvent to degrade the cable jacket like trichloroethane.
In addition, avoid heat cleaning with solvent.
Refer to the "Nylon Connector Use Hand book".
2.Cleaning condition
3.Connecting condition
B94
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