General & Thermal High Performance Epoxy
BondaTherm Equalizer
Key Features of the BondaTherm Equalizer Kits:
•
Eliminates improper ratios and mixing errors
•
Reduces material waste
•
Eliminates employee contact with resins
•
Eliminates messy hand mixing and transferring
•
Increases productivity
•
Resins are protected from moisture contamination
Wakefield Vette Part
Number
BT-101-50M
BT-102-50M
BT-301-50M
BT-01-50M
BT-02-50M
BT-101-50M-EQZ
BT-102-50M-EQZ
BT-301-50M-EQZ
Description
Non-Sag 5 Minute BondaTherm Epoxy Adhesive
Toughened, Flexible BondaTherm Adhesive System
Quick Curing BondaTherm Thermally Conductive Adhesive
BondaTherm Equalizer Dispense Gun
BondaTherm Equalizer Static Mixer
Two Dual Cartridges (BT-101-50M), One Gun (BT-01-50M),
Three Mixers (BT-02-50M)
Two Dual Cartridges (BT-102-50M), One Gun (BT-01-50M),
Three Mixers (BT-02-50M)
Two Dual Cartridges (BT-301-50M), One Gun (BT-01-50M),
Three Mixers (BT-02-50M)
Applications
Staking of wires and
components, field repairs
Structural bonding of
dissimilar substrates
Rapid bonding of aluminum
to aluminum substrates
Manual Dispense Gun
Static Mixers
Packaging
50ml Dual Cartridges
50ml Dual Cartridges
50ml Dual Cartridges
Accessory
Accessory
Kit
Kit
Kit
Individual 50ml
Dual Cartridges
BT-101-50M
BT-102-50M
BT-301-50M
Dispense Gun
BT-01-50M
Static Mixer
BT-02-50M
(2) Dual Cartridges, (1) Dispense Gun, (3) Static Mixers
BT-101-50M-EQZ
BT-102-50M-EQZ
BT-301-50M-EQZ
General & Thermal High Performance Epoxy
BondaTherm Equalizer
BT-101-50M
This high bond strength adhesive is a clear 100% solids, two component, non-sag
adhesive with a quick setting time of 5 minutes at room temperature. It is excellent for
bonding plated metals, pewter, glass, wood, ceramic, felt, cement, gem stones, most
plastics and rubbers, etc...
DESCRIPTION:
These high bond strength adhesives are clear 100% solids, two component, non-sag adhesives
with a quick setting time of 5-46 minutes at room temperature. They are excellent for bonding
plated metals, pewter, glass, wood, ceramic, felt, cement, gem stones, most plastics and rubbers,
etc...
These adhesives were tested in our laboratory for flame retardancy properties. According to our
test results they meet the requirements of UL94HB.
APPLICATIONS:
These unique adhesives are ideally suited for a wide range of electronic, electrical, industrial,
structural, and jewelry applications. These adhesives are also an excellent choice for field repairs.
They are offered in the popular BondaTherm Equalizer Kit dual barrel cartridge dispensing system
and bulk packaging.
FEATURES:
•
•
•
•
•
•
•
Non-sag consistency
High bond strength
Fast room temperature cure – three speeds to choose from
Water & chemical resistance
Outstanding thermal shock resistance
1:1 mix ratio
Impact resistance
Semi-transparent (available in black)
1:1
Non-Sag
100
1.15
86
72
65
3-5
10-15
25-30
15-20
30-35
55-60
24-48
SPECIFICATIONS:
Color
Mix ratio by volume
Mixed viscosity, 25°C cps*
Solids content, %
Specific gravity, 25°C
Shore D hardness
10-3005NS
10-3020NS
10-3046NS
Work Life, 25°C, minutes
10-3005NS
10-3020NS
10-3046NS
Handling time, 25°C, minutes
10-3005NS
10-3020NS
10-3046NS
Cure time, 25° hours
C,
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General & Thermal High Performance Epoxy
BondaTherm Equalizer
BT-101-50M (Cont.)
Coefficient of thermal expansion
(in/in/°
C)
Operating temperature range, °
C
Dielectric strength,V/mil
Izod Impact ft-lb/in
Dielectric constant, 1KHz at 25°C
Dissipation factor, 1KHz at 25°C
Volume resistivity, ohm-cm at 25°C
Shear strength, psi
Aluminum (etched)
Cold rolled steel
Copper
Brass
Stainless Steel
Galvanized Steel
ABS
PVC
Polycarbonate
Compression strength, psi
Coverage, .005 in. thick bond line,
sq. ft./gallon
60x10
-6
-
50 to
+
130
420
2.7
4.00
.017
2.0 x 10
14
1,500
1,000
960
725
750
900
500
335
250
8,500
320
INSTRUCTIONS FOR USE:
1. Thoroughly mix equal parts of resin to catalyst by weight or volume.
2. Apply evenly to both surface(s) to be bonded.
3. Application to the substrates should be made within five minutes. Larger quantities and/or
higher temperatures will reduce the working time. Avoid mixing large quantities and/or at high
temperature due to the possibility of creating a high exothermic temperature.
4. Join the coated surfaces. Allow to cure at 60°F (16°C) or higher until adhesive is set. Heat
may be added up to 200°F (93°C) to accelerate the cure.
5. Avoid moving parts during cure. Pressure to the substrates is recommended. Maximum shear
strength is obtained with a 3-5 mil bond line.
www.wakefield-vette.com
General & Thermal High Performance Epoxy
BondaTherm Equalizer
BT-102-50M
A two component system that forms strong structural bonds at room temperature. This
unique adhesive system provides high peel and shear strengths. This is excellent for
bonding many metals and woods, most plastics and rubbers and masonry products.
DESCRIPTION:
BT-102-50M is a toughened, flexible, and impact resistant epoxy adhesive. BT-102-50M is
a two component system that forms strong structural bonds at room temperature. This
unique adhesive system provides high peel and shear strengths. BT-102-50M is excellent
for bonding many metals and woods, most plastics and rubbers and masonry products.
This system is designed for electronic, aerospace and other demanding industrial
applications.
This product is available in the popular BondaTherm Equalizer dual barrel
cartridge system.
FEATURES:
•
•
•
•
•
•
Impact resistant
Excellent electrical insulator
High peel and shear
Outstanding structural bonds
Convenient 1:1 Ratio
Retention of strength after environmental aging
Typical Specifications:
Mixed viscosity, 25°C, cps
Specific gravity, 25°C,
Resin
Catalyst
Gel time, 100 grams, 25°C
Tensile shear strength, psi
Durometer, shore D
Dielectric strength, V/mil
Dielectric constant, 60 Hz
Dissipation factor, 60 Hz
Volume resistivity, ohm-cm
Thermal conductivity
,
btu·in/hr·ft
2
·°F
Coefficient of thermal expansion, per
°C
150,000
1.32
1.20
70 minutes
2,600
70
410
4.4
.02
1.1 x 10
15
4.0
10 x 10
-5
Adhesive coverage: a .005-inch bond line will yield approximately 320sq. ft./gallon
www.wakefield-vette.com
General & Thermal High Performance Epoxy
BondaTherm Equalizer
BT-102-50M (cont.)
INSTRUCTIONS FOR USE:
1)
Surfaces must be clean and grease free. Use an oil free solvent such as acetone to
wipe surfaces. Adhesion can be substantially increased by abrading the surfaces to
be bonded with emery cloth, sand paper, carbide grinding tools, sand blasting, etc...
A roughened, porous surface will produce the best results. Any oxidized metal films
should be removed just prior to application of the epoxy adhesive mixture.
Thoroughly mix equal parts of resin and catalyst by volume.
Apply mixed product evenly to both surfaces.
Join the adhesive coated surfaces within 60 minutes of mixing resin and catalyst.
Cure according to one of the following schedules:
77°F
150°F
180°F
200°F
24-48 hours
2 hours
1 hour
30 minutes
2)
3)
4)
5)
STORAGE, HANDLING, AND AVAILABILITY:
Store in a cool, dry place in original containers. Keep containers closed and stir well before
using.
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