PS22054
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
15 Amperes/1200 Volts
K
A
D
DETAIL "A"
HEATSINK
SIDE
1 2
3 4
5 6
7 8
9 10
11 12 13 14 15 16 17
18
19 20 21
E
LABEL
U
22
23
24
25
26
27
28
B
L
G
F
H
J
M
O
N
DETAIL "A"
DETAIL "B"
DETAIL "C"
R
S
T
S
C
P
HEATSINK SIDE
Q
0 ~ 5°
R
V
W
30°
AA Z
Y
EE
V
CC
DETAIL "A"
DD
30°
Z AA
TERMINAL CODE
1 V
UFS
2
V
UFB
3 V
P1
4
U
P
5 V
VFS
6 V
VFB
7 V
P1
8 V
P
9 V
WFS
10 V
WFB
11 V
P1
12 V
PC
13 W
P
14 V
N1
15
16
17
18
19
20
21
22
23
24
25
26
27
28
V
NC
C
IN
C
FO
F
O
U
N
V
N
W
N
P
U
V
W
N
U
N
V
N
W
X
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£
Compact Packages
£
Single Power Supply
£
Integrated HVICs
£
Direct Connection to CPU
Applications:
£
Washing Machines
£
Refrigerators
£
Air Conditioners
£
Small Servo Motors
£
Small Motor Control
Ordering Information:
PS22054 is a 1200V, 15 Ampere
DIP Intelligent Power Module.
BB
DETAIL "B"
DETAIL "C"
LEADS THICKNESS = 0.7mm
ALL TERMINALS TREATED BY Pb-FREE SOLDER PLATING
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Inches
3.11±0.02
1.73±0.02
0.63±0.01
3.0
1.08±0.02
0.80±0.02
1.91±0.02
1.34±0.02
1.67±0.02
0.10±0.01
0.73±0.02
0.31±0.01
2.64±0.01
0.40±0.01
0.32±0.02
Millimeters
79.0±0.5
44.0±0.5
16.1±0.3
76.2
27.4±0.5
20.4±0.5
48.6±0.5
34.0±0.5
42.5±0.5
2.54±0.3
18.5±0.5
8.0±0.3
67.0±0.3
10.16±0.3
8.2±0.5
Dimensions
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
Inches
0.09
0.08
0.01
Millimeters
2.5
2.0
0.3
0.07
1.7
0.18±0.008 Dia. 4.5±0.2 Dia.
0.024
0.6
0.039±0.008
0.06±0.008
0.05
0.02
0.024±0.02
0.098
0.031±0.008
0.051±0.008
0.04
1.0±0.2
1.5±0.2
1.2
0.5
0.6±0.5
2.5
0.8±0.2
1.3±0.2
1.0
Rev. 10/05
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS22054
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/1200 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Module Case Operation Temperature (See Note 1)
Storage Temperature
Mounting Torque, M4 Mounting Screws
Module Weight (Typical)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Heatsink Flatness (See Note 2)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
V
ISO
Symbol
T
j
T
C
T
stg
—
—
V
CC(prot.)
PS22054
-20 to 125
-20 to 100
-40 to 125
13
77
800
-50 to 100
2500
Units
°C
°C
°C
in-lb
Grams
Volts
µm
Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T
C
≤
100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
j(avg)
≤
125°C (@T
C
≤
100°C).
**V
D
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
Collector Current (T
C
= 25°C)
Peak Collector Current (T
C
= 25°C, <1ms)
Supply Voltage (Applied between P-NU, NV, NW)
Supply Voltage, Surge (Applied between P-NU, NV, NW)
Collector Dissipation (T
C
= 25°C, per 1 Chip)
V
CES
±I
C
±I
CP
V
CC
V
CC(surge)
P
C
1200
15
30
900
1000
56.8
Volts
Amperes
Amperes
Volts
Volts
Watts
Control Sector
Supply Voltage (Applied between V
P1
-V
PC
, V
N1
-V
NC
)
Supply Voltage (Applied between V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
)
Input Voltage (Applied between U
P
, V
P
, W
P
-V
PC
, U
N
, V
N
, W
N
-V
NC
)
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
Fault Output Current (Sink Current at F
O
Terminal)
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
D
V
DB
V
IN
V
FO
I
FO
V
SC
20
20
-0.5 ~ V
D
+0.5
-0.5 ~ V
D
+0.5
1
-0.5 ~ V
D
+0.5
Volts
Volts
Volts
Volts
mA
Volts
Note 1 – T
C
Measure Point
CONTROL TERMINALS
Note 2 – Flatness Measurement Position
MEASUREMENT POINT
+
–
3.25mm
HEATSINK
BOUNDARY
HEATSINK
POWER TERMINALS
TC POINT
–
+
HEATSINK
2
Rev. 10/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS22054
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
Diode Forward Voltage
Inductive Load Switching Times
V
CE(sat)
V
EC
t
on
t
rr
t
C(on)
t
off
t
C(off)
Collector-Emitter Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25°C
V
CE
= V
CES
, T
j
= 125°C
V
CC
= 600V, V
D
= V
DB
= 15V,
I
C
= 15A, T
j
= 125°C, V
IN
= 0
⇔
5V,
Inductive Load (Upper-Lower Arm)
I
C
= 15A, T
j
= 25°C, V
D
= V
DB
= 15V, V
IN
= 5V
I
C
= 15A, T
j
= 125°C, V
D
= V
DB
= 15V, V
IN
= 5V
-I
C
= 15A, V
IN
= 0V
—
—
—
0.8
—
—
—
—
—
—
2.7
2.5
2.5
1.5
0.2
0.4
2.8
0.4
—
—
3.4
3.2
3.0
2.2
—
0.7
3.8
0.7
1.0
10
Volts
Volts
Volts
µs
µs
µs
µs
µs
mA
mA
Control Sector
Circuit Current
V
D
= V
DB
= 15V
V
IN
= 0V
Fault Output Voltage
Input Current
Short Circuit Trip Level*
Supply Circuit Under-voltage
V
FOH
V
FOL
I
IN
V
SC(ref)
UV
DBt
UV
DBr
UV
Dt
UV
Dr
Fault Output Pulse Width**
ON Threshold Voltage
OFF Threshold Voltage
t
FO
V
th(on)
V
th(off)
I
D
V
IN
= 5V
Total of V
P1
-V
PC
, V
N1
-V
NC
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
Total of V
P1
-V
PC
, V
N1
-V
NC
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
V
SC
= 0V, F
O
Terminal Pull-up to 5V by 10kΩ
V
SC
= 1V, I
FO
= 1mA
V
IN
= 5V
V
D
= 15V
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
C
FO
= 22nF
Applied between U
P
, V
P
, W
P
-V
PC,
U
N
, V
N
, W
N
-V
NC
—
—
—
—
4.9
—
0.70
0.43
10.0
10.5
10.3
10.8
1.6
2.5
0.8
—
—
—
—
—
—
1.5
0.48
—
—
—
—
2.4
3.0
1.4
3.70
1.30
3.50
1.30
—
1.10
2.00
0.53
12.0
12.5
12.5
13.0
—
4.2
2.0
mA
mA
mA
mA
Volts
Volts
mA
Volts
Volts
Volts
Volts
Volts
ms
Volts
Volts
* Short Circuit protection is functioning only for N-side IGBTs. Please select the value of the external shunt resistance such that the SC trip level is less than 1.7 times the current rating.
**Fault output is asserted when the lower arms short circuit or control supply under-voltage protection function operates. The fault output pulse-width t
FO
depends on the capacitance value
of C
FO
according to the following approximate equation: C
FO
= (9.3 x 10
-6
) x t
FO
{F} .
Rev. 10/05
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS22054
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/1200 Volts
Thermal Characteristics
Characteristic
Junction to Case
Thermal Resistance
Contact Thermal resistance
Symbol
R
th(j-c)Q
R
th(j-c)D
R
th(c-f)
Condition
IGBT Part (Per 1/6 Module)
FWDi Part (Per 1/6 Module)
Per 1 Module
Min.
—
—
—
Typ.
—
—
—
Max.
1.76
2.41
0.047
Units
°C/Watt
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
V
CC
V
D
V
DB
Control Supply Variation
Arm Shoot-through Blocking Time
PWM Input Frequency
Output r.m.s. Current*
dV
D
, dV
DB
t
DEAD
f
PWM
I
O
Condition
Applied between P-NU, NV, NW
Applied between V
P1
-V
PC
, V
N1
-V
NC
Applied between
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
—
For Each Input Signal, T
C
≤
100°C
T
j
≤
125°C, T
C
≤
100°C
V
CC
= 600V, V
D
= V
DB
= 15V, f
C
= 5kHz
P.F. = 0.8, Sinusoidal PWM, T
j
≤
125°C, T
f
≤
100°C
V
CC
= 600V, V
D
= V
DB
= 15V, f
C
= 15kHz
P.F. = 0.8, Sinusoidal PWM, T
j
≤
125°C, T
f
≤
100°C
Allowable Minimum Input
Pulse Width
P
WIN(on)
**
P
WIN(off)***
I
C
≤
15A
15 < I
C
≤
25.5A
V
NC
Voltage Variation
V
NC
—
350
≤
V
CC
≤
800V, 13.5
≤
V
D
≤
16.5V,
13.5
≤
V
DB
≤
16.5V, -20
≤
T
C
≤
100°C
N Line Wiring Inductance Less than 10nH
Between V
NC
-NU, NV, NW (Including Surge)
-5.0
—
5.0
Volts
*The allowable r.m.s. current also depends on the user application conditions.
**DIP-IPM might make no response to the input ON signal with pulse width less than P
WIN(on)
.
***DIP-IPM might make no response or not work properly if the input OFF signal pulse width is less than P
WIN(off)
.
Min.
350
13.5
13.5
-1
3.3
—
—
—
1.5
2.5
2.7
Typ.
600
15.0
15.0
—
—
—
—
—
—
—
—
Value
800
16.5
16.5
1
—
15
8.8
4.6
—
—
—
Units
Volts
Volts
Volts
V/µs
µs
kHz
A
rms
A
rms
µs
µs
µs
4
Rev. 10/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS22054
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/1200 Volts
Application Circuit
+15V
+5V
CSF
R2 x 3
R3
RSF
21
WN
VN
UN
FO
CFO
CIN
FAULT
LOGIC
UV
PROT.
+VCC
INPUT SIGNAL
CONDITIONING
OVER
CURRENT
PROTECTION
GATE DRIVE
28
NW
C5 x 3
C3
NV
RSHUNT
NU
C4
C2
VNC
VN1
WP
VPC
+
LVIC
LEVEL SHIFT
CONTROLLER
C2
D1
R1
C1
+
C2
HVIC
+VCC
VP1
GATE DRIVE
UV PROT.
R2
C5
INPUT
CONDITION
This symbol
indicates
connection to
ground plane.
VWFB
VWFS
W
HVIC
LEVEL SHIFT
GATE DRIVE
UV PROT.
INPUT
CONDITION
D1
R1
C1
C2
VVFB
+
C2
VVFS
U
+VCC
R2
C5
VP
VP1
MOTOR
V
HVIC
LEVEL SHIFT
GATE DRIVE
UV PROT.
INPUT
CONDITION
C6
C7
C6
P
22
AC LINE
+
+
D1
R1
C2
VUFB
+
C2
VUFS
1
C1
Component Selection:
Dsgn.
Typ. Value
Description
D1
C1
C2
C3
C4
C5
C6
C7
CSF
RSF
RSHUNT
R1
R2
R3
Notes:
1A, 1200V
10-100uF, 50V
0.22-2.0uF, 50V
10-100uF, 50V
22nF, 50V
100pF, 50V
200-2000uF, 450V
0.1-0.22uF, 1000V
1000pF, 50V
1.8k ohm
5-100 mohm
10 ohm
330 ohm
10k ohm
Boot strap supply diode – Ultra fast recovery
Boot strap supply reservoir – Electrolytic, long life, low impedance, 105°C (Note 5)
Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
Control power supply filter – Electrolytic, long life, low Impedance, 105°C
Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
Optional input signal noise filter – Multilayer ceramic (Note 1)
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
Surge voltage suppression capacitor – Polyester/polypropylene film (Note 9)
Short circuit detection filter capacitor – Multilayer ceramic (Note 6, Note 7)
Short circuit detection filter resistor (Note 6, Note 7)
Current sensing resistor – Non-inductive, temperature stable, tight tolerance (Note 10)
Boot strap supply inrush limiting resistor (Note 5)
Optional control input noise filter (Note 1, Note 2)
Fault output signal pull-up resistor (Note 3)
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the controller.
4) C4 sets the fault output duration and lock-out time. C4
≈
9.3E-6 x tFO, 22nF gives ~2.4ms.
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the OC function.
7) RSF, CSF set over circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular, C7 should be mounted as close to the DIP as possible.
10) Use a high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
Rev. 10/05
+VCC
R2
C5
UP
VP1
5
Analog electronics
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