Air Feed Mylar Tape Applicator for InsulKrimp™ Ring Tongue Terminal
Mini-Mac Applicator
Application Tooling Specification
Air Feed-Mylar Tape
Order No. 63885-8200
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the crimp press
SCOPE
Products: InsulKrimp™ Ring Tongue Terminals for 10-12 AWG, and 14-16 AWG Heavy Duty.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following chart shows the UL specifications for various wire sizes. The tensile strength is shown in pounds
and indicates the minimum acceptable force to break or separate the terminal from the conductor.
Color Code
Yellow
Yellow
Yellow
Yellow
Wire Size (AWG)
16
14
12
10
*UL - 486 A
30
50
70
80
*UL - 486 A - Terminals (Copper conductors only)
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com
Insulation Diameter
Terminal Order No. Terminal Eng. No.
Maximum
AWG
mm²
mm
In.
19070-0110
C-201-12XT
10-12 5.25-3.30
6.35
.250
19070-0116
C-201-76XT
10-12 5.25-3.30
6.35
.250
Wire Size
Insulation Diameter
Terminal Order No. Terminal Eng. No.
Maximum
AWG
mm²
mm
In.
19054-0064
B-201-12HDXT 14-16 2.00-1.30
6.35
.250
19054-0068
B-201-38HDXT 14-16 2.00-1.30
6.35
.250
19054-0071
B-201-76HDXT 14-16 2.00-1.30
6.35
.250
Wire Size
Strip Length
mm
9.53
9.53
In.
.375
.375
Strip Length
mm
7.92
7.92
7.92
In.
.312
.312
.312
Doc No. ATS-638858200
Revision: A
Release Date: 06-14-07
Revision Date: 06-14-07
UNCONTROLLED COPY
Page 1 of 6
Air Feed Mylar Tape Applicator for InsulKrimp™ Ring Tongue Terminal
DEFINITION OF TERMS
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in
the scope.
MWID OR MAX
INSULATION
DIAMETER
BARREL
STRIP
LENGTH
STUD SIZE
(REF)
STRIP
LENGTH
INSULATION
FERRULE
Figure 1
BARREL
MWID OR MAX
INSULATION
DIAMETER
Insulated
Terminal
Un-Insulated
Terminal
BRUSH
STUD SIZE
(REF)
Figure 2
BRUSH
Fully Insulated
Male and Female
Quick Disconnect
STRIP LENGTH
FEMALE QD
MWID OR
MAX INSULATION
DIAMETER
BRUSH
MALE QD
REF
TAB
SIZE
WIRE STOP
TAB SIZE
Figure 3
Doc No. ATS-638858200
Revision: A
Release Date: 06-14-07
Revision Date: 06-14-07
UNCONTROLLED COPY
Page 2 of 6
Air Feed Mylar Tape Applicator for InsulKrimp™ Ring Tongue Terminal
Tool Calibration
To recalibrate this applicator, make sure the power is
completely shut off on the press.
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
1. The Mini-Mac applicator must be properly installed in
the press.
2. Crimping dies must be properly installed in the Mini-
“X” CRIMP
Mac applicator.
HEIGHT
3. The recommended method of measuring the crimp
E1
height of the conductor dies is the soft metal slug
CRIMP PROFILE
method. See Figure 4.
4. The slug must have a diameter 0.51mm (.020”) larger
Use soft metal slug (solder) method to measure
than the “X” No Go dimension before crimping.
the “X” dimension. Verify tooling crimp height
5. Place the soft metal slug (solder) into the nest of the
calibration by referring to the Go/No Go
bottom die and crimp (by hand cycling the press)
dimensions shown in the chart below.
similar to a terminal. The crimp height can be
measured with a blade type micrometer or dial caliper,
Figure 4
(Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the
loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by
adjusting the conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial
Mini-Mac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
AWG
16
14
12
10
mm²
1.30
2.00
3.30
5.25
“X” Dimension Conductor Crimp
Mean
Go
No Go
In
mm
In
mm
In
mm
.160 4.06 .157 3.99 .168 4.27
.160 4.06 .157 3.99 .168 4.27
.160 4.06 .157 3.99 .168 4.27
.160 4.06 .157 3.99 .168 4.27
Pull Force Minimum
Lbs
30.0
50.0
70.0
80.0
N
133.5
222.5
311.4
355.9
Pull Force should be measured with no influence from the insulation crimp. The above specifications are
guidelines to an optimum crimp.
Doc No. ATS-638858200
Revision: A
Release Date: 06-14-07
Revision Date: 06-14-07
UNCONTROLLED COPY
Page 3 of 6
Air Feed Mylar Tape Applicator for InsulKrimp™ Ring Tongue Terminal
PARTS LIST
Mini-Mac Applicator 63885-8200
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63885-8270
63885-8270
Tool Kit (All “Y” Items)
REF
1 63465-8201
63465-8201
Conductor Punch
1Y
2 63464-0015
63464-0015
Conductor Anvil
1Y
3 63463-8202
63463-8202
Insulation Punch
1Y
4 63462-0016
63462-0016
Insulation Anvil
1Y
Other Components (REF 858250)
5 63443-0021
63443-0021
Lower Tooling Key
1
6 63443-2305
63443-2305
3.25mm Spacer
1
7 63466-0912
63466-0912
Anvil Mount
1
8 63466-0913
63466-0913
Terminal Support
1
9 63466-0921
63466-0921
Terminal Stripping Blade
1
10 63600-1290
63600-1290
Washer
1
11 63801-5815
63801-5815
Guide Bar
1
12 63890-0866
63890-0866
Collar-6.4mm Long
1
13 63890-0867
63890-0867
Collar-7.7mm Long
1
Frame
14 63801-3301
63801-3301
Air Feed Applicator Frame Head
1
15 63801-3281
63801-3281
Base
1
16 63801-5850
63801-5850
Track Assembly
1
17 63801-3390
63801-3390
Air Kit
1
Hardware
18
N/A
N/A
M3 by 12 Long SHCS
1**
19
N/A
N/A
M4 by 6 Long BHCS
2**
20
N/A
N/A
M4 by 10 Long SHCS
2**
21
N/A
N/A
M4 by 25 Long SHCS
1**
22
N/A
N/A
M4 by 50 Long SHCS
1**
23
N/A
N/A
M8 by 30 Long BHCS
1**
24
N/A
N/A
3mm by 6 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Note:
Crimp profiles used in 63885-8200 are equivalent to 19032-0190/MMT-C-530, 19032-0127,
and 19288-0179/ATP-C-530, (UL file number E32244).
Doc No. ATS-638858200
Revision: A
Release Date: 06-14-07
Revision Date: 06-14-07
UNCONTROLLED COPY
Page 4 of 6
Air Feed Mylar Tape Applicator for InsulKrimp™ Ring Tongue Terminal
Assembly Drawing
14
12
1
3
10
19
23
11
(2)
9
20 (2)
13
14
8
7
17
2
6
18
4
21
24
Figure 5
15
16
5
22
Doc No. ATS-638858200
Revision: A
Release Date: 06-14-07
Revision Date: 06-14-07
UNCONTROLLED COPY
Page 5 of 6
京公网安备 11010802033920号
EEWORLD
