• Watertight
• Easy installation
• Four configurations
• Twelve sizes
Thermoform
Moulded Parts
302 V - 702 V
Heat-shrinkable cable
break-out transitions
Thermoform heat-shrinkable boots form a
watertight seal, protecting cables and
equipment from corrosion and
mechanical abuse while providing
excellent electrical insulating properties.
These Thermoform moulded parts are
suitable for most mass transit, military
and commercial marine applications.
Thermoform heat-shrinkable boots
replace tapes, epoxies and grease. The
boots can be used for cable breakouts,
transitions and terminations. They
provide reliable sealing on standard
Navy cable jackets and on lead, steel,
aluminium, copper and most elastomeric
insulation materials.
Thermoform heat-shrinkable boots are
available in flame retarded or halogen-free
options. Adhesive/sealant pre-coat
options are available in flame retarded
material (-131) options only.
Thermoform flame retarded, heat-
shrinkable boots are especially useful for
shipboard applications.
The boots are made of a rugged,
thermally stabilized, modified
polyolefin and are factory coated with
a thermoplastic adhesive.
Thermoform halogen free moulded parts
can be used in any enclosed area where a
flame retarded, halogen-free environment
is required. These environments include
tunnels, buildings and aboard ships.
Temperature rating
Material -131 (Flame retarded)
Material -100 (Halogen-free)
Operating temperature range:
Minimum recovery temperature:
Operating temperature range:
Minimum recovery temperature:
-55°C to +90°C
+120°C
-30°C to +105°C
+130°C
Ordering information
Expanded as supplied (min)
A
I.D. base
mm
40.0
50.8
22.9
30.5
43.2
61.0
81.3
124.5
31.8
44.5
67.4
61.0
B
I.D. legs
mm
14.0
19.1
8.4
12.7
20.4
28.8
35.6
50.8
12.7
20.4
30.5
20.4
Recovered after heating (max)
A
I.D. base
mm
11.5
35.6
9.2
17.8
22.9
35.6
50.8
59.0
20.4
25.4
35.6
36.9
B
I.D. legs
mm
3.9
8.9
2.3
4.6
4.9
12.7
17.8
22.9
5.1
8.2
11.0
8.9
C (nom)
Leg length
mm
36.8
69.8
19.0
25.4
31.8
69.8
73.2
50.8
27.9
31.8
71.1
69.8
D (nom)
Base length
mm
62.2
88.9
50.8
61.0
57.1
88.9
88.9
188.0
63.5
63.5
91.4
86.4
2
2
3
3
3
3
3
3
4
4
4
6
Number
of legs
Ordering description
302 V 111
302 V 163
402 V 101
402 V 121
402 V 142
402 V 163
402 V 185
402 V 196
502 V 132
502 V 153
502 V 163
702 V 174
Leg dimensions apply to uncoated tubing. An allowance of 1.3 mm may be necessary
for adhesive thickness.
Thermoform Moulded Parts
Adhesive/sealants
Material -131
S-1297 General purpose hot melt adhesive tape
S-1305 Flame retarded tape sealant
S-1278 General purpose tape sealant
Material -100
S-1305 Flame retarded tape sealant
S-1030 Halogen-free hot melt adhesive tape
Pre-coating options
Material -131 only
/97
/226
General purpose hot melt adhesive
Mastic sealant
Ordering example:
302 V 111-131 /97 -0
Colour
0=Black (standard colour)
Pre-coat options
(Not available in halogen-free material)
Material
-131=Flame retarded
-100=Halogen free
Part number description
Specifications
Type
Thermoform heat-shrinkable
moulded parts
Thermoform Adhesive
Thermoform Sealant
Material
-131
-100
S-1297 (/97)
S-1030
S-1305
S-1278 (/226)
Raychem
RW 2024
RK 6717
RW 2019
RK 6017
RW 2020
RW 2020
Thermoform
Performance
-131 material - black, cross-linked
semi-rigid polyolefin
Test method
Mechanical
Tensile strength (min)
Ultimate elongation (min)
Stiffness (max)
Heat ageing (168 h at 175°C)
Tensile strength (min)
Ultimate elongation (min)
Heat shock
4 h at 225°C
Low temperature flexibility
4 h at -55°C
Electrical
Dielectric strength
Volume resistivity (min)
Flammability
Oxygen index (min)
Flammability
Flame temperature index (min)
Smoke index (max)
Toxicity index (max)
Chemical
Corrosion
Water absorption (max) 23°C
Specific gravity (max)
Fungus resistance
Fluid resistance
(24 h at room temperature)
Hydraulic fluid (H 515)
Aviation fuel (F 40)
Hydraulic fluid (DTD900/4861)
Water
(24 h at 50°C)
Lubricating oil (0-149)
Transformer oil (S-756)
After immersion in the above fluids:
Tensile strength (min)
Ultimate elongation (min)
ASTM D412
ASTM D412
8.5 Mpa
100%
MIL-I-81765/1A
ASTM D570
ASTM D1505
ASTM G21
MIL-I-81765/1A
Pass
0.5%
1.4
≤
1
-
MIL-I-81765/1A
-
15 secs (method B)
N/A
N/A
N/A
ASTM D149
ASTM D257
8 MV/m
10
14
ohm.cm
MIL-I-81765/1A
Pass
MIL-I-81765/1A
Pass
ASTM D412
ASTM D412
10 Mpa
200%
ASTM D412
ASTM D412
ASTM D747
10.5 Mpa
250%
1750 Mpa
Value
-100 material - black, cross-linked,
semi-flexible, low fire hazard material
Test method
ISO 37
ISO 37
ASTM D882
ISO 37
ISO 37
ASTM D2671
ASTM D2671
IEC 243
IEC 93
ISO 4589 Type IV
ASTM D635
NES 715
NES 711
NES 713
-
ISO 62 Procedure A
ISO 1183
-
ISO 1817
Value
8 Mpa
200%
130 Mpa
8 Mpa
100%
Pass
Pass
15 MV/m
10
12
ohm.cm
29
30 s
250°C
20
5
-
0.75%
1.5
-
IS0 37
ISO 37
5
150
Raychem and Thermoform are trademarks of Raychem Interconnect, a division of Tyco Electronics
Corporation.
Raychem Interconnect
Cheney Manor Industrial Estate
Swindon, Wiltshire SN2 2QE
Tel: (44)-1793-528171
Fax: (44)-1793-616652
All of the above information, including illustrations, is believed to be reliable. Users, however, should
independently evaluate the suitability of each product for their application. Tyco Electronics makes no
warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use.
Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in
no case will Tyco Electronics be liable for any incidental, indirect or consequential damages arising from the
sale, resale, use or misuse of the product. Tyco Electronics Specifications are subject to change without notice.
In addition Tyco Electronics reserves the right to make changes in materials or processing, without notification
to the Buyer, which do not affect compliance with any applicable specification.
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