About Amphenol
®
Aerospace
CONTACT US:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service: Mon.-Friday 8 am - 5 pm
Phone: (800)678-0141
Fax: (607)563-5157
Online: www.amphenol-aerospace.com
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
ABOUT AMPHENOL AEROSPACE:
Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manu-
facturers of interconnect products in the world for the Military, Commercial Aerospace
and Industrial markets. Amphenol designs, manufactures and markets circular and
rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications
connectors and interconnect systems.
Our 675,000 square foot facility is nestled at the foothills of the Catskill Mountains in Sidney NY.
The Amphenol complex houses state-of-the-art manufacturing technologies including CNC
machining, die-casting, molding, impact and extruding, plating, screw machining and process
controls. Our fully equipped material evaluation lab and engineering organization, utilizing
the latest in computer aided design software and analysis tools, allows us to design, test,
and qualify interconnect systems.
Amphenol’s interconnect products are supplied to thousands of OEMs worldwide and are
supported by our worldwide sales and engineering force, including the largest global network
of electronic distributors.
The Amphenol Aerospace Division consists of the interconnect facility in NY; two facilities in
NH that manufacture electrical backplanes, rigid boards and flex assemblies; an interconnect
facility in Toronto, Canada; and satellite assembly plants in Mexico and China.
HIgH
SPEED
Fiber
Optics
CUSTOMIZED
INTERCONNECT PACKAGES:
Amphenol Corporation’s broad technical,
product and manufacturing resources enable
Amphenol Aerospace to provide exceptional
performance in the area of customized system
development-application specific packaging,
which blends both Corporate and Amphenol
Aerospace products and design innovations.
We provide customers with rapid, well
engineered and cost-effective custom
interconnect solutions.
Contacts
Cables
Connectors
EMI Filter
Transient
AMPHENOL AEROSPACE’S PHILOSOPHY:
Matrix 2
As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on
those advanced and challenging market segments that demand an extraordinary level of
supplier support and reaction. Our approach to implement this strategy is based on the
following key principles:
26482
QUALITY ASSURANCE:
Amphenol Aerospace has been
awarded both AS9100 - Revision
C and ISO9001:2000 quality
assurance certifications.
83723 III
Matrix|Pyle
FOCUS:
Concentrate all resources on serving a limited number of tightly
defined markets, and understanding the needs of those markets.
INNOVATION:
Provide these markets new, creative solutions in both
products and services.
26500
Pyle
RESPONSIVENESS:
Identify and respond to the market and product
needs more rapidly than any other supplier.
Performance is the sum of these principles. It is the measure of how well we continually
and consistently implement our basic strategy and key principles.
Crimp Rear
Release
Matrix
Class L
5015
22992
Back-
Shells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
1
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Amphenol Aerospace
Quick Reference
MIL-DTL-38999
Series III, TV
H
38999
High Density
DuaL
K
Pages:
6-9
10-17
57-59
60
MIL-DTL-38999
Series II, JT
A
ccessories
A
quacon
H
erm/Seal
PCB
Pages:
6-9
10-17
25-28
29-38
39-45
Shell & Insert Chart
Insert Arrangements
How to Order
TV Styles
TV Breakaway Styles
Pages:
6-9
10-17
47
48-54
Shell & Insert Chart
Insert Arrangements
How to Order
HD38999 Styles
Shell & Insert Chart
Insert Arrangements
How to Order
Dualok Style
Pages:
6-9
10-17
62-66
67-82
Shell & Insert Chart
Insert Arrangements
How to Order
JT Styles
HIgH
MIL-DTL-38999
SPEED
Series I, LJT
Fiber
Optics
Contacts
Cables
SJT
38999 & SJT
Accessories
Aquacon
Connectors
Pages:
6-9
10-17
62-66
83-96
Shell & Insert Chart
Insert Arrangements
How to Order
LJT Styles
Pages:
100
10-17
99
101-104
EMI Filter
Transient
Shell & Insert Chart
Insert Arrangements
How to Order
SJT Styles
Pages:
105 Table of Contents
105-124 Accessories, Contacts,
and Tools
Pages:
128
129,130
131
132-135
136-138
Shell & Insert Chart
Insert Patterns
How to Order
Aquacon Styles
Accessories/Tools
Matrix 2
26482
26500
Pyle
83723 III
Matrix|Pyle
Hermetic/Sealed
PCB
High Speed Interconnects
Fiber Optics
Contacts
22992
Class L
Crimp Rear
Release
Matrix
5015
Pages:
139 Quick Reference
140 High Speed Hermetics
141-142 Sealed Receptacle/UTS
Pages:
146
148-162
163-184
185
Shell & Insert Chart
Insert Arrangements
PCB Shell Styles
Stand-off Adapter
Pages:
194
195,196
197-207
208-211
Shell & Insert Chart
Insert Patterns
Fiber Optic Shell Styles
Accessories, Tools
and Cable System
s
Pages:
213-217 Overview
219-222 Cable Assemblies/
Usage Guide
224-260 MIL-DTL-38999 Contacts
261-264 MIL-DTL-5015 &
MIL-DTL-22992 Contacts
267 Guide selection/Cables
EMI/EMP Filter
Protection
MIL-DTL-26482
Series 2, Matrix
MIL-DTL-83723
Series III, Matrix
MIL-DTL-83723
Series III, Pyle
Options
Others
Back-
Shells
Pages:
269-277
278-283
281-324
325-331
Filter Data/Capabilities
How to Order
Shell Styles
Adapters, MOV,
Diode, ESA and Specials
Pages:
334 Shell & Insert Chart
335, 336 Insert Arrangements
338 How to Order
339-341 Shell Styles
342-344 Contacts/Tools
Pages:
349 Shell & Insert Chart
350, 351 Insert Arrangements
352, 355 How to Order
353-358 Shell Styles
361 Contacts/Tools
Pages:
371
372,373
374-381
382-390
391-394
Shell & Insert Chart
Insert Arrangements
How to Order
Shell Styles
Contacts/Tools
2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol Aerospace
Quick Reference/ New Products
MIL-DTL-26500 Pyle
MIL-DTL-5015
Crimp Rear Release
Matrix
Amphenol
Aerospace
MIL-DTL-22992
Class L
38999
Pages
399,400
403-404
414,415
421
405-419
422-431
Insert Patterns
How to Order
How to Order
How to Order
Shell Styles
Accessories/Contacts/Tools
Assembly Instructions
Pages
434, 435
436-444
447
448-455
456-459
Shell & Insert Chart
Insert Patterns
How to Order
Shell Styles
Accessories/Contacts/Tools
Pages
464, 465
467
468-471
472-477
Shell & Insert Chart/Insert Patterns
How to Order
Shell Styles
Accessories/Contacts/Tools
Installation Instructions
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
Backshells
Options
Others
HIgH
SPEED
Fiber
Optics
Contacts
Cables
Connectors
EMI Filter
Transient
Pages
479-486
487-507
508-527
528-553
Quick Reference/Overview
Series III Backshell Styles
Series I, II Backshell Styles
26482, 83723 Backshell Styles
Pages
555-571 Options and Other Products
564-571 Additional Circulars
572-577 Additional Rectangular
Matrix 2
26482
NEW/FEATURED PRODUCTS:
Amphenol has become the leader in interconnection products through its
long history of engineering expertise for product solution solving. New and
innovative solutions are under development every day within our highly skilled
engineering departments who are teamed with marketing product managers
and production specialists. They are always striving to meet new customer
requirements in ever changing markets. The teams have a customer-driven
approach to produce the end result: quality interconnect products that meet
or exceed customer demands.
83723 III
5015
Matrix|Pyle
Pyle
26500
Crimp Rear
Release
Matrix
New/Featured
DuaL
K
New/Featured
H
38999
High Density
22992
Class L
NEW High Vibration Connector
38999 Series III Type
Connector for High Vibration
The Dualok represents the latest
in high performance connector
designs from Amphenol.
Featuring a newly developed
locking mechanism, the Dualok
plug ensures rock-solid coupling
and metal-to-metal bottoming in
the most severe vibration
environments. See pages 55-60
for more information.
Patent Pending
New High Vibration
Dualok Connector
HD38999 (High Density, Crimp)
Plugs and Receptacles
Featuring Double Flange
Receptacles
The HD38999 family of
connectors was designed to work
with existing Mil-specified 38999
shells. The HD38999 has 30%
more contacts, it still performs to
minimum electrical requirements
of standard 38999 connectors.
See pages 46-54 for
more information.
Back-
Shells
Options
Others
3
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Amphenol New Product Development
New/Featured
New Hybrid Lanyard Breakaway
Fail Safe connector with a
composite thermoplastic
outer operating sleeve for
greater durability.
This new hybrid breakaway is the
breakaway of choice for the Navy
F-18 Program. Amphenol’s hybrid
lanyard design offers greater durabil-
ity over D38999 aluminum and
composite designs because of its
ability to handle abuse taken after
weapons release.
Other advantages include:
• Lower profile compared to full
metal breakaway
Fail Safe connectors
• Less weight
See page 45 for
more information.
New/Featured
New MIL-DTL-26500 Pyle
Commercial Design with
PCB Contacts:
•
Intermateable with
standard 26500 plugs
• Non-removable
PC tail contacts
• Special shell
geometries and clinch
nut available
• Single piece insert
• Ideal for high volume
cost sensitive
applications
See page 419 for more
information or contact
Amphenol Aerospace.
A
ccessories
A
quacon
H
erm/Seal
PCB
HIgH
SPEED
Fiber
Optics
Connectors
Contacts
Cables
New Hybrid Lanyard
Release Plugs
(Metal inside shells &
Composite, lower
profile outer sleeves)
EMI Filter
Transient
New/Featured
New “Split-Pair” Quadrax
Contacts & Cable
Assemblies for MIL-DTL-38999,
Series III Circulars for use with
CAT6A Type Cable
Amphenol Aerospace offers the
high performance interconnect
solution for CAT6A type cable.
Some Features & Benefits:
• Overall higher bandwidth than
standard CAT5E quadrax
Enhanced crosstalk performance
(compared to standard quadrax)
due to compatibility with shielded
twisted pair cables
• Can be used for a variety of high
speed applications beyond
current quadrax designs.
See page 227-230 for more
information.
MIL-DTL-38999 Series III
Connectors with “Split-Pair”
Quadrax Contacts for use with
CAT6A Type Cable
New/Featured
Amphenol now offers
differential twinax transition
adapters in smaller sizes that
provide matched impedance
interconnection to PCB boards.
Our unique push-pull quick
disconnect adapter
See page 238-240 for more
information.
83723 III
Matrix|Pyle
Matrix 2
26482
Micro D-Twinax
Transition Adapters
Crimp Rear
Release
Matrix
5015
26500
Pyle
Micro D-Twinax
Transition Adapters
New/Featured
22992
Class L
MIL-DTL-38999 Series III,
Double Flange Receptacles
for PC Board Mounting
Amphenol double flange
receptacles for PC board
mounting offer a convenient
method of PC board attach-
ment.
The advantages of Attaching
directly to the connector shell
are:
• Offers improved grounding
• Relieves stress on contact
solder joints
• Eliminates the need for
additional hardware
Options
Others
Back-
Shells
Micro D-Twinax
Transition Adapters
4
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Durmalon Connector Finish
Alternative to Cadmium
“Durmalon”- Amphenol’s answer to EU RoHS/ELV/Cadmium Free Restrictions.
Commercial, industrial & military markets are rapidly moving away from hazardous materials
such as Cadmium (Cd) & Hexavalent Chrome (Cr6+). Amphenol is offering an alternative finish &
process that complies with all customer requirements tied to these specifications. MIL-DTL-38999
Rev L has established 3 new service classes as alternative finishes addressing these
requirements for Cadmium replacement. Amphenol is using this and European
Union Directive 2002/95/EC RoHS (Regulation of Hazardous Substances) as a guide
to qualification for all domestic, global, commercial, industrial, & military specifications
requiring the reduction or elimination of these hazardous materials.
Amphenol has qualified Durmalon, with internal part number coding “DT” finish,
which meets or exceeds the 38999 designated class “T” finish, Nickel Fluorocarbon
Polymer. Durmalon is also EU RoHS-compliant.
We also continue to develop additional platings such as “DX”, (Durmalon, heavy duty
final plate) to support JSF, F-35 Program. The DX plating is intended to meet higher
corrosivity Sulfur Dioxide (SO2)/salt fog requirements of JSF. Also under development
is “DZ” (Zinc Nickel) to meet D38999 class “Z” plating. Please consult Amphenol
Aerospace for availability as we continue testing.
Cadmium has been applied to numerous components of land, sea and air weapon
systems and NASA systems for many years as it provides sacrificial corrosion
protection and excellent lubricity for threaded applications. However, cadmium is a
toxic metal and a known carcinogen.
The Defense Logistics Agency (DLA) has added three cadmium alternative finishes to
MIL-DTL-38999, Rev L (and other connector specs):
• Nickel Fluorocarbon Polymer
• Pure Dense Electro-Deposited Aluminum (Alumiplate)
• Zinc-Nickel
Amphenol
Aerospace
DURMALON
TM
38999
Alternative to Cadmium
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
Applications
Interest for non-hazardous alternative
finishes is gaining momentum & many
customers are currently using Durmalon
for a broad number of applications.
Durmalon combines the unique lubrication
and anti-wetting properties of PTFE with
corrosion resistance, high conductivity and
EU RoHS compliance in a
non-reflective finish.
HIgH
SPEED
Fiber
Optics
Contacts
Cables
Connectors
EMI Filter
Transient
Amphenol’s Durmalon
Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic
salt spray, combined with 500 mating cycles and meets specified millivolt drop shell-
to-shell conductivity. Of all platings tested, Durmalon has been proven to meet this
requirement and also Potassium Formate-Deicer fluid testing performed by Boeing.
Testing
Amphenol Aerospace has performed ex-
tensive testing on numerous alternative
platings with the most consistent
performer being the Durmalon.
For specific applications please contact
Amphenol Aerospace.
Matrix 2
Pyle
26482
83723 III
Matrix|Pyle
26500
Requirements
Coupling Torque
Post 500 hr. salt
Shell to Shell Conductivity
<1 millivolts
<2.5 millivolts
<10 millivolts
Cycles of Durability
500 mates
Salt Spray
48 hours
Dynamic 500 hours
Temperature Rating
175°C
200°C
Non-Reflective
EU RoHS/ELV Compliant*
Non-Magnetic
Available in Composite
De-icing Fluid**
Cadmium
Durmalon
TM
Zinc
Nickel
Alumiplate
SM
Zinc
Cobalt
Stainless
Steel
Electroless
Nickel
n
n
n
n
NA
n
NA
Crimp Rear
Release
Matrix
5015
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
TBD
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
TBD
n
n
22992
Class L
n
n
n
n
n
Back-
Shells
n
n
n
n
n
n
Options
Others
n
n
* Meets EU RoHS/ELV maximum concentration values (MCV) of
1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material.
** Potassium Formate/Acetate based de-icing fluids.
Notice: Specifications are subject to change without notice.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
5
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