Series 803 Mighty Mouse ¼ Turn Bayonet Coupling
Shielded Overmolded Harsh Environment Cordsets
General Information
F
Series 803
Series 803 Harsh Environment Shielded Cordsets
High performance Mighty Mouse cordsets feature easy ordering and fast delivery.
These fully shielded and watertight assemblies withstand abrasion, temperature
extremes and chemicals. Flexible overmolding provides rugged, watertight
protection to wire and shield. Two styles are available:
Style 1
polyamide overmold
and polyurethane cable jacket, and
Style 2
improved temperature range, high
flexibility thermoplastic rubber overmold and cable jacket. Overmolded Mighty
Mouse cordsets are suitable for military gear and other hostile environments
where interconnect reliability and survivability is essential.
Harsh Environment Cordset Selection Guide
Style 1
Polyurethane Jacket
Polyamide Overmold
Thermoplastic polyurethane
(TPU), black
Polyamide, black
-30° C. to +105° C.
Good
Waterproof
Excellent
Fair
(1)
Excellent
Product Features
• Single-ended or double-
ended
• Rugged, watertight
construction
• 100% electrically tested
• Flexible to -550C. (Style 2)
• Stainless steel shield
termination band
• Resistant to chemicals
• Withstands UV and ozone
Property
Cable jacket
Overmold
Style 2
Operating temperature
Flexibility
Water Resistance
Solvent Resistance, Cable
Jacket
Solvent Resistance, Overmold
Weatherability
Rubber Jacket
Rubber Overmold
Thermoplastic elastomer (TPV),
black
Thermoplastic elastomer (TPV),
black
-55° C. to +135° C.
Excellent
Waterproof
Good
Good
Excellent
Abrasion Resistance
Excellent
Good
Flammability
Flame retardant UL 94 V-0
Flame retardant UL 94 HB
Low Smoke, Zero Halogen
Yes
No
Cable Jacket
(1) Excellent resistance to most solvents, fuels, and oils; poor resistance to strong acids and bipolar
solvents (alcohol)
Specifications
Cable jacket
Style 1: thermoplastic polyurethane, black, low-smoke, zero-halogen
Style 2: thermoplastic elastomer, black
Style 1: polyamide
Style 2: thermoplastic elastomer, black
Tin-coated copper braid, 90% minimum coverage
Silver coated stranded wire, TFE insulated, per M22759/11
Band-Master™ ATS stainless steel shield termination band
#23–5 amps, #20–7.5 amps, #16–13 amps, #12–23 amps
#23 500 Vac, #20 500 vac, #16 and #12 500 VAC sea level
200 Megohms minimum
50 dB minimum from 100MHz to 1000MHz.
High-Speed Cordsets
Controlled impedance twisted pair
cordsets for Ethernet, USB and other
protocols are available. Please refer to
Section U
Overmold
Cable shield
Conductors
Shield Termination
Current rating
Test voltage (DWV)
Insulation resistance
Shielding effectiveness
Dimensions in Inches (millimeters) are subject to change without notice.
© 2014 Glenair, Inc.
Series 80 Mighty Mouse
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
F-20
E-Mail: sales@glenair.com
Dimensions
A MAX.
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
B MAX.
OVERMOLDED
STRAIN RELIEF
SHIELDED JACKETED
CABLE
SERIES 803
RECEPTACLE
OPTIONAL PROTECTIVE COVER
WITH POLYURETHANE WIRE ROPE
Dimensions
Shell
Size
5
6
7
8
9
10
12
14
A Max.
In.
2.38
2.48
2.58
2.65
2.85
2.82
3.00
3.20
mm.
60.45
62.99
65.53
67.31
72.39
71.63
76.20
81.28
B Max.
In.
0.50
0.55
0.65
0.71
0.78
0.82
0.9
1.10
mm.
12.70
13.97
16.51
18.03
19.81
20.83
22.86
27.94
1. Double-ended cordsets are wired pin #1 to pin #1, #2 to #2, and so on.
2. Wires are silver-coated stranded copper with TFE insulation, 600V, in accordance with M22759/11.
3. Wire color is IAW MIL-STD-681 for cables containing 10 wires or less. For cable containing more than 10 wires, wire color is white.
NOTES
Dimensions in Inches (millimeters) are subject to change without notice.
© 2014 Glenair, Inc.
Series 80 Mighty Mouse
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
F-21
E-Mail: sales@glenair.com
Series 803
Series 803 Mighty Mouse ¼ Turn Bayonet Coupling
Shielded Overmolded Harsh Environment Cordsets
F
Series 803 Mighty Mouse ¼ Turn Bayonet Coupling
Shielded Overmolded Harsh Environment Cordsets
803-009, 030, -016, and -031 Ordering Information
Series 803 Cordsets with #23 Contacts
Sample Part Number
803-009
Series
803-009
Style 1
Polyurethane
Cable Jacket,
Polyamide
Overmold
803-030
Style 2
Rubber Cable
Jacket and
Overmold
-A
End A Connector
-A
Plug, with Male
Pin Contacts
-B
Plug, with Female
Socket Contacts
-C
Receptacle,
with Male Pin
Contacts
-D
Receptacle, with
Female Socket
Contacts
C
End B Connector
A
Plug, with Male
Pin Contacts
B
Plug, with Female
Socket Contacts
C
Receptacle,
with Male Pin
Contacts
D
Receptacle, with
Female Socket
Contacts
N
No Connector
(Single-Ended)
2
Wire Size
2
#22 AWG
4
#24 AWG
M
Shell Material/
Finish
M
Aluminum /
Electroless Nickel
NF
Aluminum /
Cadmium with OD
Chromate
ZNU
|Aluminum / Zinc-
Nickel with Black
Chromate
MT
Aluminum /
Nickel-PTFE
Z1
Stainless Steel /
Passivated
8-28
Insert Arr.
See page
F-2 for
insert arr.
Consult
Factory for
Combo Arr.
N
Protective
Cover
P
Metal
Protective
Covers
Included
N
No Covers
Supplied
X
Shell Key
Pos.
N
Normal
X
Pos. X
Y
Pos. Y
Z
Pos. Z
See page F-3
-36
Length
Overall Length
In Inches
12 Inch Min.
F
Series 803
803-041
Series
803-016
Style 1
Polyurethane
Cable Jacket,
Polyamide
Overmold
803-031
Style 2
Rubber Cable
Jacket and
Overmold,
-A
End A Connector
-A
Plug, with Male
Pin Contacts
-B
Plug, with Female
Socket Contacts
-C
Receptacle, with
Male Pin Contacts
-D
Receptacle, with
Female Socket
Contacts
© 2014 Glenair, Inc.
Series 803 Cordsets with #20HD Contacts
C
End B Connector
A
Plug, with Male
Pin Contacts
B
Plug, with
Female Socket
Contacts
C
Receptacle,
with Male Pin
Contacts
D
Receptacle, with
Female Socket
Contacts
N
No Connector
(Single-Ended)
0
Sample Part Number
M
Shell Material /
Finish
M
Aluminum /
Electroless Nickel
NF
Aluminum /
Cadmium with OD
Chromate
ZNU
Aluminum / Zinc-
Nickel with Black
Chromate
MT
Aluminum / Nickel-
PTFE
Z1
Stainless Steel /
Passivated
8-28
Insert Arr.
See page
F-2 for
insert arr.
Consult
Factory for
Combo Arr.
N
Protective
Cover
P
Metal
Protective
Covers
Included
N
No Covers
Supplied
X
Shell Key
Pos.
N
Normal
X
Pos. X
Y
Pos. Y
Z
Pos. Z
See page F-3
-36
Length
Overall Length
In Inches
12 Inch Min.
Wire Size
0
#20 AWG
2
#22 AWG
Dimensions in Inches (millimeters) are subject to change without notice.
Series 80 Mighty Mouse
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
F-22
E-Mail: sales@glenair.com
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