E-Series
E-Series
CIRCUIT BREAKER
The E-Series hydraulic-magnetic circuit breaker is ideally suited for higher current and voltage applications. It is
UL listed and CSA certified for branch circuit protection, which does not require a fuse back up. It is also UL
recognized and CSA certified as a supplementary protector and as a manual motor controller.
Its physical features include front and back mounting, screw and stud terminals and heavy duty box wire
connectors for solid wire or a pressure plate connector for standard wire. The E-series is available with handle
actuators and can be configured as .1-125 amps, up to 600VAC or 125VDC, with choice of time delays, actuator
colors and 1 to 6 poles configuration. Additionally, a Power Selector device is also available.
Product Highlights:
UL listed and CSA certified
Certified for circuit branch protection
Recognized as a supplementary protector
and as a manual motor controller
Optional power selector device
Typical Applications:
High Voltage/High
Current Applications
Renewable Energy
Military
Industrial Controls
Generators
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT
06062
Email:
sales
@
carlingtech.com
Application Support:
team2
@
carlingtech.com
Phone:
860.793.9281
Fax:
860.793.9231
www.carlingtech.com
2 |
E-Series Circuit Breaker - General Specifications
Electrical
600VAC 50/60 Hz, 125VDC (See
Table A)
Current Ratings
Standard current coils: 0.100,
0.250, 0.500, 1.00, 2.50, 5.00,
7.50, 10.0, 15.0, 20.0, 25.0, 30.0,
50.0, 60.0, 70.0 & 100 Amp.
Auxiliary Switch Rating SPDT; 10.1A 250VAC, 1.0A
65VDC; 0.5A 80VDC, 0.1A 125VAC
(with gold contacts).
Insulation Resistance
Minimum of 100 Megohms at 500
VDC.
Dielectric Strength
UL, CSA: 2200 V 50/60 Hz for one
minute between all electrically
isolated terminals. E-Series Circuit
Breakers comply with the 8mm
spacing and 3750V 50/60 Hz
dielectric requirements from
hazardous voltage to operator
accessible surfaces, between
adjacent poles and from main
circuits to auxiliary circuits per
Publications EN 60950 and VDE
0805.
Resistance, Impedance Values from Line to Load Terminal
- based on Series Trip Circuit
Breaker.
Maximum Voltage
Endurance
Trip Free
Mechanical
Trip Indication
10,000 ON-OFF operations @ 6
per minute; with rated Current and
Voltage.
All E-Series Circuit Breakers will
trip on overload, even when
Handle is forcibly held in the ON
position.
The operating Handle moves
positively to the OFF position
when an overload causes the
breaker to trip.
Physical
Number of Poles
Mounting
1-6
A 3” minimum spacing must be
provided between the circuit
breaker arc venting area on back
connected E-Series circuit
breakers and grounded
obstructions. E-Series circuit
breakers must be mounted on a
vertical surface.
Front connected E-Series circuit
breakers are supplied with box
type pressure connectors that
accept copper or aluminum
conductors as follows: 1/0-14
Copper, 1/0-12 Aluminum.
Series and Switch Only, (with or
without auxiliary switch). Shunt
with current coils.
Approximately 252 grams/pole
(Approximately 9 ounces/pole)
Housing-Black; Actuator - See
Ordering Scheme.
Connectors, Box Type
CURRENT
(AMPS)
TOLERANCE
(%)
Internal Circuit
Configuration
Weight
Standard Colors
0.10 - 5.0
5.1 - 20.0
20.1 - 50.0
± 15
± 25
± 35
Environmental
Shock
Designed in accordance with requirements of specification
MIL PRF-55629 & MIL-STD-202G as follows:
Pulse Tolerance Curves
Time Delay Curves
62, 64 & 66
(100 Amps Max.)
Time Delay Curves
22, 24 & 26 (100 Amps Max.)
Withstands 100 Gs, 6ms, sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Vibration
Withstands 0.060” excursion from
10-55 Hz, and 10 Gs 55-500 Hz, at
rated current per Method 204C,
Test Condition A.
Moisture Resistance
Method 106D, i.e., ten 24-hour
cycles @ + 25°C to +65°C, 80-98%
RH.
Salt Spray
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five
cycles @ -55°C to +25°C to +85°C
to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
E-Series Circuit Breaker - General Specifications
| 3
Table A:
Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations & performance capabilities as a Molded Case
Circuit Breaker.
E SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION
MAX.
RATING
80
125
125
SERIES
120
240
240
120 / 240
120 / 240
120 / 240
240
FREQUENCY
DC
DC
DC
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
PHASE
---
---
---
1
1
1
1
1
1
3
CURRENT RATING
FULL LOAD AMPS
0.10 - 100
0.10 - 100
0.10 - 125
0.10 - 125
0.10 - 30
31 - 100
0.10 - 30
31 - 100
101 - 125
0.10 - 100
HIGH
INTERRUPTING
CAPACITY
WITHOUT BACKUP
(AMPS)
FUSE
5,000
5,000
10,000
10,000
5,000
5,000
5,000
5,000
10,000
5,000
50,000
10,000
---
---
10,000
10,000
---
---
---
INTERRUPTING
CAPACITY (AMPS)
Electrical Tables
Table B:
Lists UL Recognized & CSA Accepted configurations & performance capabilities as a Component Supplementary
Protector.
VOLTAGE
CIRCUIT
CONFIGURATION
MAX.
RATING
125
125
150
160
150 / 300
120 / 240
240
250
277
480
480
600
1
E -SERIES TABLE B: COMPONENT SUPPLEMENTARY PROTECTORS
CURRENT RATING
SHORT CIRCUIT CAPACITY (AMPS)
UL/CSA
PHASE
---
---
---
---
---
1
1
1
1
1&3
1&3
1&3
---
---
---
1
1
1&3
1&3
FULL LOAD
GENERAL
AMPS
PURPOSE AMPS
0.02 - 100
---
---
0.02 - 100
0.02 - 100
---
0.02 - 100
0.02 - 100
0.02 - 100
0.02 - 100
0.02 - 50
0.02 - 100
---
0.02 - 120
0.02 - 100
0.02 - 100
0.02 - 100
0.02 - 100
0.02 - 100
---
101 - 120
0.02 - 125
---
---
0.02 - 100
---
---
---
---
---
---
0.02 - 125
WITH BACKUP
FUSE
3
---
---
---
---
---
---
---
10,000
---
10,000
10,000
10,000
10,000
---
WITHOUT
BACKUP FUSE
5,000
5,000
5,000
5,000
5,000
5,000
5,000
---
5,000
---
---
---
---
5,000
APPLICATION CODES
UL
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1, OL0, U3
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1, OL0, U3
CSA
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1, OL0, U3
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1, OL0, U3
FREQUENCY
DC
DC
DC
DC
DC
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
DC
DC
DC
50 / 60
50 / 60
50 / 60
50 / 60
SERIES &
SHUNT
SWITCH
ONLY
600
2
125
160
240
277
480
600
Notes:
1
Per pole opposite polarity rating - Delta Configuration.
2
4 Poles connected in series
3
Requires branch circuit backup with a UL Listed Type K5 or RK5 fuse rated 15A minimum
and no more than 4 times full load amp rating and not to exceed 225A.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
4 |
E-Series Circuit Breaker - General Specifications
Electrical Tables
Table C:
Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a
Component Supplementary Protector.
E -SERIES TABLE C: COMPONENT SUPPLEMENTARY PROTECTORS WITH VDE
VOLTAGE
CIRCUIT
CONFIGURATION
CURRENT RATING
SHORT CIRCUIT CAPACITY (AMPS)
UL/CSA
MAX.
FREQUENCY PHASE FULL LOAD AMPS WITH BACKUP
RATING
FUSE
1
125
SERIES &
240
DC
50 / 60
---
1&3
0.1 - 100
0.1 - 100
---
---
WITHOUT
BACKUP
FUSE
5,000
5,000
VDE (Icn)
WITHOUT
BACKUP
FUSE
5,000
5,000
UL
CSA
CONSTRUCTION NOTES
APPLICATION CODES
TC1,2, OL1, U1 TC1,2, OL1, U1
1 or 2 Poles
SHUNT
415
125
50 / 60
DC
50 / 60
50 / 60
1&3
---
1&3
1&3
0.1 - 100
0.1 - 125
0.1 - 100
0.1 - 100
10,000
---
4,000
1 - 5 Poles. Up to 4
TC1,2, OL1, U1 TC1,2, OL1, U1 Current Poles, 1 Voltage
Pole
2 - 5 Poles. Up to 4
TC1,2, OL1, C1 TC1,2, OL1, C1 Current Poles, 1 Voltage
Pole
SWITCH ONLY
240
415
Notes:
1
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum
and no more than 4 times full load amp rating and not to exceed 225 amps.
Table D:
Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for
Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft
Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors.
E SERIES TABLE D : UL1500 (Marine Ignition Protection)
VOLTAGE
CURRENT RATING
CIRCUIT
CONFIGURATION
MAX.
RATING
65
125
250
FREQUENCY
PHASE
FULL LOAD AMPS
DC
50 / 60
50 / 60
---
1
1
0.02 - 100
0.02 - 100
0.02 - 100
SHORT CIRCUIT
CAPACITY (AMPS)
WITHOUT BACKUP
FUSE
5,000
1,500
1,500
APPLICATION CODES
UL
TC1,2,OL1,U1
TC1,2,OL1,U1
TC1,2,OL1,U1
CSA
TC1,2,OL1,U1
TC1,2,OL1,U1
TC1,2,OL1,U1
SERIES
Agency Certifications
UL Recognized
UL Standard 1077
Component Recognition Program
as Protectors, Supplementary
(Guide QVNU2, File E75596)
Component Recognition Program
as Manual Motor Controls (Guide
NLRV2, File E135367)
UL Standard 1500
Protectors, Supplementary for
Marine Electrical & Fuel Systems
(Guide PEQZ2, File E75596)
Ignition Protection
Circuit Breakers, Molded Case
(Guide DIVQ, File E129899)
CSA Accepted
Component Supplementary
Protector (Class 3215 30, File
047848 0 000)
CSA Standard C22.2 No. 235
Circuit Breaker Molded Case
(Class 1432 01, File 093910),
CSA Standard C22.2 No. 5.1 - M
EN60934 under License No.
R72031056
EN60934, VDE 0642 under File
No. 10537
CSA Certified
TUV Certified
UL Listed
UL Standard 489
VDE Certified
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
E-Series Circuit Breaker - Handle UL Recognized – Ordering Scheme
| 5
1
Series
E A 2
2
Actuator
3
Poles
4
Circuit
B 0
5
Auxiliary
Switch
6
Frequency
& Delay
24
7
Current Rating
450
8
Terminal
1 2 A
9
Actuator
Color
10
Mounting/
Barriers
11
Maximum
Application
Rating
C B
12
Agency
Approval
1 SERIES
E
2 ACTUATOR
A
Handle, one per pole
3 POLES
1
1
One
2
Two
4 CIRCUIT
2
A
3
Switch Only (no coil)
B
Series Trip (current)
C
Series Trip (voltage)
D
Shunt Trip (current)
5 AUXILIARY SWITCH
4
0
without Auxiliary Switch
2
S.P.D.T. 0.110 Q.C. Terminals
3
S.P.D.T. 0.139 Solder Lug
4
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
6 FREQUENCY & DELAY
03
3
DC 50/60Hz, Switch Only
10
5
DC Instantaneous
12
DC Short
14
DC Medium
16
DC Long
20
5
50/60Hz Instantaneous
22
50/60Hz Short
24
50/60Hz Medium
26
50/60Hz Long
30
DC, 50/60Hz Instantaneous
32
DC, 50/60Hz Short
7 CURRENT RATING (AMPERES)
7
020
025
030
035
040
045
050
055
060
065
070
075
080
085
090
090
210
215
220
225
230
CODE
AMPERES
8 TERMINAL
12
BACK CONNECTED (FRONT MOUNTED ONLY)
1
9
10-32 Stud (All Terminals)
2
9
1/4-20 Stud (All Terminals)
A
9
M5 Stud (Line & Load)
B
9
M6 Stud (Line & Load)
MAX. RATING
50 A
120 A
50 A
100 A
3
4
Three
Four
E
F
G
5
6
Five
Six
Shunt Trip (voltage)
Relay Trip (current)
Relay Trip (voltage)
6
7
8
9
S.P.S.T. 0.110 Q.C. Terminals
S.P.S.T. 0.110 Q.C. Terminals
(Gold Contacts)
S.P.S.T. 0.187 Q.C. Terminals
S.P.D.T. 0.187 Q.C. Terminals
FRONT CONNECTED (BACK MOUNTED ONLY)
MAX. RATING
3
10
Box Wire Connector (Line & Load)
100 A
C
11
Box Wire Connector with Pressure Plate (Line & Load)
100 A
4
10-32 Screw (Line & Load)
50 A
D
M5 Screw (Line & Load)
50 A
5
10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
E
M5 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
6
10
10-32 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A
F
11
10-32 “Bus-Type” Screw (Line), Box Wire Connector
with Pressure Plate (Load)
100 A
7
1/4-20 Screw (Line & Load)
100 A
G
M6 Screw (Line & Load)
100 A
8
1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load)
100 A
H
M6 “Bus-Type” Screw (Line), M6 Screw (Load)
100 A
9
10
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A
J
11
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector
with Pressure Plate (Load)
100 A
9 ACTUATOR COLOR & LEGEND
13
Actuator Color
I-O
ON-OFF
White
A
B
Black
C
D
Red
F
G
Green
H
J
Blue
K
L
Yellow
M
N
Gray
P
Q
Orange
R
S
10 MOUNTING / BARRIERS
BACK CONNECTED (FRONT MOUNTED ONLY)
Mounting Inserts
A
6-32
B
ISO M3
FRONT CONNECTED (BACK MOUNTED ONLY)
14
Back Mounting Foot Type Front Mounting Inserts
(Optional Use)
C
Short
6-32
D
Short
ISO M3
E
Long
6-32
F
Long
ISO M3
11 MAXIMUM APPLICATION RATING
15
A
65 VDC, 120 A
G
16
B
125 VDC, 120 A
H
16
C
120/240 VAC, 100 A
J
16
D
240 VAC, 100 A
L
16
E
16
277/480 VAC, 100 A
T
F
277 VAC, 100 A
W
16
34
DC, 50/60Hz Medium
36
DC, 50/60Hz Long
62
50/60Hz Short, Hi-Inrush
64
50/60Hz Medium, Hi-Inrush
66
50/60Hz Long, Hi-Inrush
72
DC, Short,Hi-Inrush
74
DC,Medium, Hi-Inrush
76
DC, Long, Hi-Inrush
92
6
DC, 50/60Hz Short, Hi-Inrush
94
6
DC, 50/60Hz Medium, Hi-Inrush
96
6
DC, 50/60Hz Long, Hi-Inrush
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
0.020
0.025
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.065
0.070
0.075
0.080
0.085
0.090
0.095
0.100
0.150
0.200
0.250
0.300
235
240
245
250
255
260
265
270
275
280
285
290
295
410
512
415
517
420
522
425
527
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
0.950
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
430
435
440
445
450
455
460
465
470
475
480
485
490
495
610
710
611
711
612
712
613
3.000
3.500
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500
13.000
614
615
616
617
618
620
622
624
625
630
635
640
650
660
670
680
690
810
811
812
912
8
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
110.000
120.000
125.000
4
600 VAC, 100 A
480 VAC, 100 A
415 VAC, 100 A
160 VDC, 100 A
125 VDC/240 VAC, 100 A
125 VDC/415 VAC, 100 A
12 AGENCY APPROVAL
B
UL 1077 / UL508 Recognized & CSA Accepted
D
UL 1077 Recognized, CSA Accepted, & VDE Certified
Auxiliary Switch available on Switch Only and Series Trip units. On multi-pole units, only
one auxiliary switch is normally supplied mounted in the extreme right pole. Back mounted
units require special mounting provisions when auxiliary switch is specified. VDE approval
on Auxilary Switch Codes 0,2,3 & 4 only.
Voltage Trip Coils are not rated for continuous duty. Available only with Frequency & Delay
Codes 10 & 20. Series Trip construction with a voltage coil s VDE approved only if tied to
a protected pole.
Frequency & Delay Codes 92,94 & 96 are not VDE Certified.
Current Coil Ratings 0.100 - 100 ams are VDE Certified.
125 A rating (Code 912) available as a Switch Only (Circuit Code A), rated 125 VDC (Code B).
An Anti-Flash Over Barrier is supplied between poles on multi-pole units with 10-32 (Terminal
Code 1). 1/4-20 (Code 2), M5 (Code A), and M6 (Code B) terminals per UL requirement.
Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0 AWG.
aluminum wire.
Box Wire Connector with Pressure Plate for stranded wire, consult factory for details.
Terminal Codes A,B,D,E,G & H are not VDE Certified.
VDE approvals require Dual (I-O, ON-OFF) or I-O markings on all handles.
Back Mounted breakers can also be front mounted by utilizing the proper front panel mounting
inserts normally supplied. However, terminal connections must be made prior to mounting.
Application ratings B,D,J,T & W are available with VDE.
415, 480 & 600 VAC ratings require 3 or 4 pole break 3Ø and 2 pole break 1Ø.
OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS)
5
A06
6 DC, 5 DC
A65
65 DC, 55 DC
J48
A12
12 DC, 10 DC
B25
125 DC, 100 DC
J65
A18
18 DC, 15 DC
J06
6 AC, 5 AC
K20
A24
24 DC, 20 DC
J12
12 AC, 10 AC
L40
A32
32 DC, 25 DC
J18
18 AC, 15 AC
A48
48 DC, 40 DC
J24
24 AC, 20 AC
48 AC, 40 AC
65 AC, 55 AC
120 AC, 65 AC
240 AC, 130 AC
5
6
7
8
9
10
11
12
13
14
15
16
Notes:
1
VDE approval on 1-5 poles only. Standard multi-pole units identical poles except when
specifying auxiliary switch - (see Note 4). For mixed ratings, consult factory.
2
Switch Only & Series Trip construction available with either front or back connected
terminals.
Shunt construction available with back connected terminals, (Terminal Codes 1 & 2) only.
Circuit Codes B,C & D are VDE approved.
3
Switch Only construction: 30 amps or less select Current Rating Code 630; 31-70 amps,
select Current Rating code 670; 71-100 amps, select Current Rating Code 810; 101-125
amps Select Current Rating Code 912. Switch Only is VDE approved only if tied to a
protected pole.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
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