Product
Specification
108-1163-2
18Aug04 Rev A
EC 0990-1127-04
High Performance Modular Plugs & Jacks, PCB Mounted
1.
1.1.
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SCOPE
Content
This specification covers the performance, tests and quality requirements for Tyco Electronics high
performance modular plugs and jacks designed for printed circuit board mounting.
1.2.
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Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was completed on 31Mar97. The test file
number for this testing is 501-91-2. This documentation is on file at and available from Engineering
Practices and Standards (EPS).
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between the requirements of
this specification and the product drawing, the product drawing shall take precedence. In the event of
conflict between the requirements of this specification and the referenced documents, this specification
shall take precedence.
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2.1.
Tyco Electronics Documents
109-1:
General Requirements for Test Specifications
109 Series:
Test Specifications as indicated in Figure 1
108-1163:
Product Specification
114-2048:
Application Specification
114-6053:
Application Specification
501-91-2:
Qualification Test Report
502-1064:
Engineering Report
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3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.
3.2.
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©2004 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Materials
Materials used in the construction of this product shall be as specified on the applicable product drawing.
* Trademark
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For latest revision call AMP FAX*/Product Info number 1-800-522-6752.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-1163-2
3.3.
Ratings
Voltage: 150 volts AC
Current: Signal application only, 1.5 amperes AC rms maximum at 25 C derated to .2 ampere AC
rms maximum at 70 C ambient
Temperature:
•
Jacks:
-40 to 80 C
•
Plugs:
-40 to 60 C
Shielding effectiveness: -20 dB minimum reduction from 30 to 400 MHz
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3.4.
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3.5.
Examination of product.
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Crosstalk (NEXT).
Figure 1
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
Test Sequence (b)
Examination of product
Crosstalk (NEXT)
NOTE
1,3
2
(a) See paragraph 4.1.A.
(b) Numbers indicate sequence in which tests are performed.
Figure 2
Rev A
Y
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Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per Test Specification 109-1.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets requirements of product
drawing and Application
Specifications 114-2048 and 114-
6053.
Frequency (MHz)
1.0
4.0
8.0
10.0
16.0
20.0
25.0
31.25
62.5
100.0
NEXT (dB)
65.0
65.0
62.0
60.0
56.0
54.0
52.0
50.0
44.0
40.0
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
AMP Spec 109-194.
Test NEXT - TOC of each sample
on each of 5 test plugs qualified per
Para 3.2. of AMP Spec 109-194. All
pair combinations to be tested for
NEXT - TOC driven pair-quiet
pair: 45-36, 45-12, 45-78, 36-78,
36-12, and 12-78.
See Figure 3.
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108-1163-2
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production. Test group 1 shall consist of 10 terminated plugs/unmounted
jack pairs.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determined by development/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When
product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing
to confirm corrective action is required before resubmittal.
4.4.
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Quality Conformance Inspection
The applicable quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing and
this specification.
Rev A
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108-1163-2
Figure 3
Rev A
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