Smart Sensors
ZX Series
The Continuing Evolution of Smart Sensors
Presenting a New Laser-type ZX-LDA@-N Amplifier Unit
ZX
Smart Style... from OMRON
I am a S
Sensor Head
Laser Sensors
Diffuse reflective
What's
Smart?
A host of remarkable functions inside a
compact body. OMRON combined these
with an Amplifier display and easy operation
to take Sensor detection to a whole new
level. OMRON's sensing platform meets a
wide range of diverse applications by
offering a broad selection of heads
employing different detection methods.
Amplifier
Application
A
B
C
D
E
Small object inclination detection
and workpiece height measurement
Thickness detection and
warp/level difference detection
Surface movement/eccentricity
detection and thin object
detection
Counting printed materials
and continuous measurement
Detecting small differences in
level
Digital dual display
Sensing
platform
Measurement
Threshold setting
Regular reflective
Through
beam
Inductive Displacement
Sensors
Screw-shaped
Cylindrical
Flat
Heat-resistive
High-precision
Contact Sensors
Short
Standard
Low-measurement
F
G
Solder level detection in
soldering tanks
Multiple-point level difference
detection
What's the Platform?
The
ZX-LD-N
integrates internal data for the entire ZX
Series. This was achieved through technological
advancements that vastly improve data communications
between Amplifiers and enable calculations between
different Sensor Heads.
Welcome to the ever-expanding Smart World of sensing.
Laser Sensors
Inductive Displacement
Sensors
High-precision Contact
Sensors
02
Smart Sensor !!
OMRON Offers Sensor Users New Choices
30 mm
What's Style?
64 mm
31 mm
Amplifier
Top Priority Placed on Easy Operation
Advanced functions and performance plus easy operation.
This is a major feature of the ZX Series.
Experience operation that doesn't get any easier.
Judgement output indicator
High/Pass/Low 3-color display
A Full Complement of Practical Functions
Operating Setting with No Need for
a Digital Panel Meter
Patent Pending
By simply fitting a Calculating Unit between two Amplifiers, the
processing results of two Sensors can be displayed on a single
Amplifier. Setting parameters need to be input only on one
Amplifier.
Arrow keys improve operating control
T=K−(A+B)
T=K-(A+B)
Calculating Unit
Digital dual display
Displays distance and threshold
values at power ON.
7-mm-high LED characters
Easy-to-see Resolution
Patent Pending
The resolution of the desired workpiece can also be easily
determined by detection. The resolution display clearly shows the
margin available for the threshold setting, to allow accurate
judgement of detectability.
Comprehensive Teaching Functions
Position/2-point/Automatic
Three teaching functions rival the performance of photoelectric
sensors.
Position teaching
For high-precision positioning applications
Reso-
lution
Deviation to be detected
2-point teaching
For detecting ultra-small level differences between two points
Automatic teaching
For teaching without stopping the workpiece
03
ZX
Smart Sensors Application World
Height and Level Differences
Positioning
Small Level Differences
Thickness
Semiconductors and
Electronic Components
Inspecting
PCB mold height
Measuring electronic
component dimensions
Performing shipping
inspections on robot
arms
Wafer mapping
(through-beam laser)
Checking CRTs for
shadow mask insertion
Checking for doubled-up
lead frames
Packing, Foods, Chemicals,
and Sanitary Items
Identifying the number
of inner caps for sake
bottle caps
Detecting pinholes
in pudding
Checking the edge of
transparent packing
film
Detecting the indentation
on glass bottles
Inspecting packing
machine clamps
Inspecting cakes in
trays for thickness and
presence
Household Appliances and
Office Automation
Measuring clock
assembly height
Inspecting the height
of the core in
cardboard
Inspecting the solder
level in soldering tanks
Performing final
inspections during
watch assembly
Checking the thickness
of flexible items
Automobiles, Machine Tools,
and Robots
Measuring
rivet height
Measuring small
component dimensions
Inspecting the offset
positioning of pressed
workpieces
Checking welding point
positions on ring gears
Inspecting bottom dead
points on presses
Measuring engine
part dimensions
Automated Machinery, Inspection
Equipment, and Others
Inspecting ball
bearings for foreign
matter
Identifying
ceramic types
Checking cut positions
on external walling
material
Checking rubber
positioning
Inspecting pressure
indicator dials and
pointer gaps
Detecting glue
applied to bags
04
ZX-LDA
ZX-EDA
ZX-TDA
Width and Level Differences
Warp and Raised Items
Eccentricity, Surface Movement,
Coating Thickness
Flatness
Counting
Identifying
capacitor types
Inspecting chips for
proper arrangement
Checking disc motor
tables for surface
movement
Inspecting robot
arms for flatness
Checking the edge of
transparent packing film
Detecting raised
caps
Detecting bonding agent
and quantity during
packing box assembly
Checking the flatness
of battery caps
Counting tea
bags
Measuring
roller gap
Measuring warpage
of HDD chassis
Inspecting the spray
from aerosol cans
Checking the flatness of
HDD chassis
Counting copy machine
staples and pins
Inspecting drive
belt thickness
Checking dies
for fit
Measuring machine
tool eccentricity and
vibration
Checking the flatness of
brake pads
Counting
containers
Inspecting paper
tube length
Inspecting seat belts
for loose threads
Inspecting the
eccentricity of motor
shafts
Inspecting steel
plate surface areas
Counting
envelops
Automated Machinery, Inspection
Equipment, and Others
Automobiles, Machine Tools,
and Robots
Household Appliances and
Office Automation
Packing, Foods, Chemicals,
and Sanitary Items
Semiconductors and
Electronic Components
05
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