Raychem
Application Tooling
The Tools to Make Every Connection Count
AEROSPACE, DEFENSE & MARINE
/// APPLICATION TOOLING
Raychem Application Tooling
The Tools to Make Every Connection Count
HIGH QUALITY
• Manufactured to TE Connectivity’s
strict quality standards
• Tools are designed to make every job
easy and trouble-free
• Made from the highest quality
materials for low cost of ownership
TE Connectivity (TE) offers a variety of dependable
hand and bench-mount tools for crimping Raychem
devices and heating heat-shrinkable products. The
tools help give you more accuracy in terminations—
increasing productivity, reducing rework, and taking
the guesswork out of procedures. With easy-to-use
controls and ergonomic design, Raychem tools help
make the job go faster and easier.
HAND CRIMPING TOOLS
AD-1377 Hand Crimping Tool
AD-1522-1 Hand Crimping Tool
AD-1381 Hand Crimping Tool
INFRARED HEATING TOOLS
IR-550/ED-7 Heating Tool and Controller Kit
IR-550 Infrared Heating Tools
Mini-Ray MK5 Infrared Heating Tool
Mini-Ray MK4 Heating Tool Systems
HOT AIR HEATING TOOLS
CV2014 Series ThermoGun Heating Tool
CV1981 and CV1983 Series ThermoGun Heating Tools
HL1920E and HL2020E Heat Guns
COMPRESSED AIR HEATING TOOLS
AA-400 Super Heater Compressed Air Heating Tool
HT-900B Compressed Air Nitrogen Heater Tools
22
24
15
17
20
6
8
10
12
3
4
5
EASY TO USE
• Designed and developed with the
operator in mind
• Convenient, easy to use features
make installations faster and easier
• More choice in tooling, from
simple hand tools to advanced,
automatic operation
APPLICATION SPECIFIC
• Tools offered by TE are designed
to aid in the installation of
TE wire and cable products
• Decades of experience are
applied to the development of all
TE installation tools
• Choose from a wide range of tools
for any cable management task
HEATING TOOLS FOR TINEL-LOCK RING SCREENED TERMINATIONS
AD-5000 Installation Tool
AD-5020 Installation Tool
RH-396X Tinel-Lock Installation Tool
UNDERWATER SPLICE KIT
Underwater Cable Splice (UWCS) Kit
ACCESSORIES
AD-1319-9 Holding Fixture for Heat-Shrinkable Devices
PRODUCTS AND RECOMMENDED TOOLING
34
36
32
26
28
30
TE Components . . . TE Technology . . . TE Know-how . . .
AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem
SEACON | Rochester | DEUTSCH
Empower Engineers to Solve Problems, Moving the World Forward.
AEROSPACE, DEFENSE & MARINE
/// APPLICATION TOOLING
PAGE 2
Raychem AD-1377
Hand Crimping Tool
VERSATILE
• Crimps MiniSeal splices, covering a
wire range from 26 to 12 AWG
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
• Designed for an easy and smooth
effort to achieve the crimp
• Inside cavities are polished to
bring maximum reliability to the
crimping operation
AD-1377 Hand Crimping Tool
Tool is used for crimping wire terminations with MiniSeal splices.
AD-1377-CRIMP-TOOL-3-CVTY
MIL-DTL-22520/37-01
The Raychem AD-1377 crimp tool from TE is designed for MiniSeal
splices. It has a pre-set crimp depth that provides the optimum
combination of tensile strength and insulation integrity in the finished
splice. The ratcheted release ensures full closure of the tool to help
prevent undercrimping.
The tool is calibrated with standard gauge pins or with TE calibration
gauge AD-1386. The drawing supplied with the tool defines appropriate
cavity dimensions as diameters for the “Go” and “No Go” conditions.
QUALIFICATIONS
• Tool: MIL-DTL-22520/37-01
• Calibration Gauge:
MIL-DTL-22520/39-01
Specifications
DIMENSION
•
Overall Length:
230 mm (9”) approx.
WEIGHT
•
350 g (12.3 oz.)
Ordering Information
AD-1377 Crimp Tool for MiniSeal Splices
Model
Mil Spec MiniSeal Splice Crimp Tool AD-1377
MiniSeal Splice Crimp Tool
Calibration Gauge
Description
AD-1377-CRIMP-TOOL-3-CVTY
AD-1377-S-SPEC-CRIMP-TOOL
AD-1386-CALIBRATION-GAUGE
Part No.
992008-000
959025-000
992013-000
Accessories and Replacement Parts
Parts
Crimp Locator
Spring
Description
AD-1377-103-CRIMP-LOCATOR
AD-1377-P-E118-TOR-SPRNG
Part No.
994855-000
994123-000
ROHS Information
can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE
/// APPLICATION TOOLING
PAGE 3
Raychem AD-1522-1
Hand Crimping Tool
VERSATILE
• Crimps DuraSeal crimp splices,
covering a range from 22 to 10 AWG
EASY TO USE
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
• Designed for an easy and smooth
effort to achieve the crimp
• Inside cavities are polished to
bring maximum reliability to the
crimping operation
AD-1522-1 Hand Crimping Tool
Tool is used for completing wire terminations using
DuraSeal splices.
The Raychem AD-1522-1 crimp tool from TE can be used on all
DuraSeal splices. It has a pre-set crimp depth that provides the
optimum combination of tensile strength and insulation integrity
in the finished splice. The ratcheted release ensures full closure
of the tool to help prevent undercrimping.
The tool is calibrated with standard gauge pins or with
TE calibration gauge AE-2245. The drawing supplied with the
tool defines appropriate cavity dimensions as diameters for
the “Go” and “No Go” conditions.
Specifications
DIMENSION
•
Overall Length:
230 mm (9") approx.
WEIGHT
•
350 g (12.3 oz.)
PRODUCT RANGE
•
DuraSeal Crimp Splices and Terminals
Ordering Information
AD-1522-1 Crimp Tool for DuraSeal Splices
Product
Crimp Tool
Calibration Gauge
Description
AD-1522-1-CRIMPING-TOOL
AE-2245
Part No.
047011-000
020435-000
ROHS Information
can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE
/// APPLICATION TOOLING
PAGE 4
Raychem AD-1381
Hand Crimping Tool
VERSATILE
• Crimps cold-applied gel-filled
splices, covering a wire range from
26 to 12 AWG
EASY TO USE
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
• Designed for an easy and smooth
effort to achieve the crimp
AD-1381 Hand Crimping Tool
Tool is used to crimp cold-applied gel-filled splices with wires
ranging from 26 to 12 AWG.
The Raychem AD-1381 crimping tool from TE terminates
cold-applied splices, which are TE’s in-line, sealed, crimp splices
designed for 150°C applications.
The tool has a pre-set crimp depth that provides the optimum
combination of tensile strength and insulation integrity in the finished
splice. The ratcheted release ensures full closure of the tool to help
prevent undercrimping.
The tool is calibrated with standard gauge pins or with the TE
calibration gauge AD-1382. The drawing supplied with the tool
defines appropriate cavity dimensions as diameters for the
“Go” and “No Go” conditions.
QUALIFICATIONS
• Tool: MIL-DTL-22520/44-01
• Calibration Gauge:
MIL-DTL-22520/39-03
Specifications
DIMENSION
•
Overall Length:
230 mm (9") approx.
WEIGHT
•
350 g (12.3 oz.)
COLD-APPLIED SPLICE PRODUCT RANGE
•
D-436-36-COLD:
26 to 20 AWG wire range
•
D-436-37-COLD:
18 to 16 AWG wire range
•
D-436-38-COLD:
14 to 12 AWG wire range
Ordering Information
AD-1381 Hand Crimping Tool
Model
AD-1381 Hand Crimping Tool
Calibration Gauge
Description
AD-1381-CRIMP-TOOL-3-CVTY
AD-1382-CALIBRATION-GAUGE
Part No.
CS1660-000
992013-000
ROHS Information
can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE
/// APPLICATION TOOLING
PAGE 5
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