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ML4861*
Low Voltage Boost Regulator
GENERAL DESCRIPTION
The ML4861 is a boost regulator designed for DC to DC
conversion in 1 to 3 cell battery powered systems. The
combination of BiCMOS process technology, internal
synchronous rectification, variable frequency operation,
and low supply current make the ML4861 ideal for 1 cell
applications. The ML4861 is capable of start-up with input
voltages as low as 1V and is available in 6V, 5V, and 3.3V
output versions with output voltage accuracy of ±3%.
An integrated synchronous rectifier eliminates the need
for an external Schottky diode and provides a lower
forward voltage drop, resulting in higher conversion
efficiency. In addition, low quiescent battery current and
variable frequency operation result in high efficiency
even at light loads. The ML4861 requires only one
inductor and two capacitors to build a very small
regulator circuit capable of achieving conversion
efficiencies in excess of 90%.
The circuit also contains a
RESET
output which goes low
when the IC can no longer function due to low input
voltage, or when the DETECT input drops below 200mV.
FEATURES
s
s
s
s
s
s
Guaranteed full load start-up and operation at 1V input
Pulse Frequency Modulation and Internal Synchronous
Rectification for high efficiency
Minimum external components
Low ON resistance internal switching FETs
Micropower operation
6V, 5V, and 3.3V output versions
* Some Packages Are Obsolete
BLOCK DIAGRAM
L1
C
IN
*
1
V
IN
6
V
L
V
OUT
5
+
*R
A
DETECT
4
+
–
*R
B
V
REF
2
+
–
UVLO
BOOST
CONTROL
FEEDBACK
C
OUT
GND
3
7
*OPTIONAL
TO MICROPROCESSOR
RESET
PWR
GND
8
–
1
ML4861
ABSOLUTE MAXIMUM RATINGS
Absolute maximum ratings are those values beyond which
the device could be permanently damaged. Absolute
maximum ratings are stress ratings only and functional
device operation is not implied.
Voltage on any pin ....................................................... 7V
Peak Switch Current, I
(PEAK) .....................................................
2A
Average Switch Current, I
(AVG) .......................................
500mA
Junction Temperature ............................................. 150°C
Storage Temperature Range ...................... –65°C to 150°C
Lead Temperature (Soldering 10 sec.) ..................... 260°C
Thermal Resistance (q
JA
) ..................................... 160°C/W
OPERATING CONDITIONS
Temperature Range
ML4861CS-X .............................................. 0°C to 70°C
ML4861ES-X ........................................... –20°C to 70°C
ML4861IS-X ............................................ –40°C to 85°C
V
IN
Operating Range
ML4861CS-X ................................ 1.0V to V
OUT
– 0.2V
ML4861ES-X, ML4861IS-X ............ 1.1V to V
OUT
– 0.2V
ELECTRICAL CHARACTERISTICS
Unless otherwise specified, V
IN
= Operating Voltage Range, T
A
= Operating Temperature Range (Note 1).
PARAMETER
Supply
V
IN
Current
V
OUT
Quiescent Current
V
L
Quiescent Current
Reference
Output Voltage (V
REF
)
PFM Regulator
Pulse Width (T
ON
)
V
IN
= 2.4V
C/E Suffix
I Suffix
Output Voltage (V
OUT
)
ML4861-6
ML4861-5
ML4861-3
Load Regulation
ML4861-6
ML4861-5
ML4861-3
Under-Voltage Lockout Threshold
(Note 2)
5.82
4.85
3.2
See Figure 1
V
IN
= 1.2V, I
OUT
- 20mA
V
IN
= 2.4V, I
OUT
- 95mA
V
IN
= 1.2V, I
OUT
- 25mA
V
IN
= 2.4V, I
OUT
- 135mA
V
IN
= 1.2V, I
OUT
- 40mA
V
IN
= 2.4V, I
OUT
- 180mA
C/E Suffix
I Suffix
RESET
Comparator
DETECT Threshold
DETECT Bias Current
RESET
Output High Voltage (V
OH
)
RESET
Output Low Voltage (V
OL
)
Note 1:
Note 2:
CONDITIONS
MIN
TYP.
MAX
UNITS
V
IN
= V
OUT
– 0.2V
45
8
55
10
1
µA
µA
µA
0 < I
PIN2
< –5µA,
190
200
210
mV
9
8.5
10
10
6.0
5.0
3.3
6.0
6.0
5.0
5.0
3.3
3.3
0.85
0.95
11
11.5
6.18
5.15
3.4
6.18
6.18
5.15
5.15
3.4
3.4
0.95
1.05
µs
µs
V
V
V
V
V
V
V
V
V
V
V
5.82
5.82
4.85
4.85
3.2
3.2
190
–100
I
OH
= –100µA
I
OL
= 100µA
V
OUT
– 0.2
200
210
100
mV
nA
V
0.2
V
Limits are guaranteed by 100% testing, sampling, or correlation with worst case test conditions.
For CS/ES suffix, T
ON
= 0 at V
OUT
(MAX), 9µs - T
ON
- 11µs at V
OUT
(MIN). For IS suffix, T
ON
= 0 at V
OUT
(MAX), 8.5µs - T
ON
- 11.5µs at V
OUT
(MIN).
3
ML4861
FUNCTIONAL DESCRIPTION
The ML4861 combines Pulse Frequency Modulation
(PFM) and synchronous rectification to create a boost
converter that is both highly efficient and simple to use. A
PFM regulator charges a single inductor for a fixed period
of time and then completely discharges before another
cycle begins, simplifying the design by eliminating the
need for conventional current limiting circuitry.
Synchronous rectification is accomplished by replacing an
external Schottky diode with an on-chip PMOS device,
reducing switching losses and external component count.
REGULATOR OPERATION
A block diagram of the boost converter is shown in Figure
2. The circuit remains idle when V
OUT
is at or above the
desired output voltage, drawing 45µA from V
IN
, and 8µA
from V
OUT
through the feedback resistors R1 and R2.
When V
OUT
drops below the desired output level, the
output of amplifier A1 goes high, signaling the regulator to
deliver charge to the output. Since the output of amplifier
A2 is normally high, the flip-flop captures the A1 set signal
and creates a pulse at the gate of the NMOS transistor Q1.
The NMOS transistor will charge the inductor L1 for 10µs,
resulting in a peak current given by:
T
×
V
IN
10µs
×
V
IN
I
L(PEAK)
=
ON
≈
L
1
L
1
RESET
COMPARATOR
An additional comparator is provided to detect low V
IN
,
or any other error condition that is important to the user.
The inverting input of the comparator is internally
connected to V
REF
, while the non-inverting input is
provided externally at the DETECT pin. The output of the
comparator is the
RESET
pin, which swings from V
OUT
to
GND when an error is detected.
DESIGN CONSIDERATIONS
INDUCTOR
Selecting the proper inductor for a specific application
usually involves a trade-off between efficiency and
maximum output current. Choosing too high a value will
keep the regulator from delivering the required output
current under worst case conditions. Choosing too low a
value causes efficiency to suffer. It is necessary to know
the maximum required output current and the input
voltage range to select the proper inductor value. The
maximum inductor value can be estimated using the
following formula:
V
×
T
ON(MIN)
× η
L
MAX
=
IN(MIN)
2
×
V
OUT
×
I
OUT(MAX)
2
(2)
(1)
For reliable operation, L1 should be chosen so that I
L(PEAK)
does not exceed 2A.
When the one-shot times out, the NMOS transistor
releases the V
L
pin, allowing the inductor to fly-back and
momentarily charge the output through the body diode of
PMOS transistor Q2. But, as the voltage across the PMOS
transistor changes polarity, its gate will be driven low by
the current sense amplifier A2, causing Q2 to short out its
body diode. The inductor then discharges into the load
through Q2. The output of A2 also serves to reset the flip-
flop and one-shot in preparation for the next charging
cycle. A2 releases the gate of Q2 when its current falls to
zero. If V
OUT
is still low, the flip-flop will immediately
initiate another pulse. The output capacitor (C1) filters the
inductor current, limiting output voltage ripple. Inductor
current and one-shot waveforms are shown in Figure 3.
where
h
is the efficiency, typically between 0.8 and 0.9.
Note that this is the value of inductance that just barely
delivers the required output current under worst case
conditions. A lower value may be required to cover
inductor tolerance, the effect of lower peak inductor
currents caused by resistive losses, and minimum dead
time between pulses.
Another method of determining the appropriate inductor
value is to make an estimate based on the typical
performance curves given in Figures 4 and 5. Figure 4
shows maximum output current as a function of input
voltage for several inductor values. These are typical
performance curves and leave no margin for inductance
and ON-time variations. To accommodate worst case
conditions, it is necessary to derate these curves by at
least 10% in addition to inductor tolerance.
For example, a two cell to 5V application requires 80mA
of output current while using an inductor with 15%
tolerance. The output current should be derated by 25%
to 100mA to cover the combined inductor and ON-time
tolerances. Assuming that 2V is the end of life voltage of a
two cell input, Figure 4 shows that with a 2V input, the
ML4861-5 delivers 108mA with a 27µH inductor.
INDUCTOR
CURRENT
Q(ONE SHOT)
Q1 ON
Q1 & Q2 OFF
Q2
ON
Q1 ON
Q2
ON
Figure 3. PFM Inductor Current Waveforms and Timing.
5
Making friends through disassembly
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