8
NOT TOOLED
8
4.5/5.1
---
---
---
---
---
54001022
1,2
1,2
F485900
---
3,4
---
---
---
---
---
54001026
---
1,2
---
---
---
---
---
---
---
---
54001226
1,2
---
---
---
---
1,2
---
---
---
1,2
---
SEALED
GREASED
1,2
---
8
7.1
---
8.1
8.8
6.8
3.50
4.5
---
5.1
5.4
3.2
---
6.1
6.5
4.2
6.2
17.8
---
19.8
17.3
14.5
---
---
---
1.30
1.10
0.40
---
23.4
24.0
23.4
23.4
---
7.5
8.0
7.5
7.5
---
UNSEALED
CABLE SEAL
UNSEALED
UNSEALED
8
10
CABLE SEAL
8
10
54001023 1,2
F385900
---
---
F285900
---
54001224
1,2
1,2
---
F185900
54001623
1,2
1,2
---
---
F975900
1,2
---
SEALED
NOT GREASED
3,4
3,4
1,2
1,2
3,4
3,4
10
6.0/4.0
4.3/3.4
10
5.6
2.4
3.4
13.5
---
---
12
12
14
16
18
18
20
2(12/14)
2(3.0/2.0)
3.4/2.3
PER WIRE
54001103
---
11
6.3
7.8
1.9
4.7
2.7
17.6
18.7
1.90
2.70
0.70
16
18
---
---
---
54001223
---
---
---
54001622
---
---
54001871
12/14
3.0/2.0
3.4/2.3
---
---
54001222
12
4.6
6.9
4.9
2.0
2.9
4.6
2.8
5.6
3.8
4.6
4.4
2.9
3.8
---
2.9
10.7
15.4
10.20
---
---
0.60
0.40
24.0
23.4
23.4
24.0
23.4
23.4
---
23.4
8.0
7.5
7.5
8.0
7.5
7.5
8.0
7.5
CABLE SEAL
UNSEALED
UNSEALED
UNSEALED, MATT SEALED
CABLE SEAL
UNSEALED
UNSEALED
CABLE SEAL
UNSEALED
TYPE OF
GRIP
8.00
6.00
5.00
4.00
3.00
2.50
2.00
1.50
1.00
0.75
0.75
0.50
6.00
5.00
4.00
3.00
2.50
2.00
1.50
1.00
0.75
2.50*
3.85*
2.30*
2.05
2.05
1.95
1.60
1.50
1.50*
1.30*
5.80*
5.70*
6.55*
3.05*
1.85*
4.90*
5.20*
5.00*
4.00*
3.90*
3.90*
2.80
2.45*
3.90*
10
11
12
13
16
17
18
2(16/18)
2(1.50/0.75)
2.4/1.7
PER WIRE
2.4/1.7
2.2/1.4
PER WIRE
2.2/1.4
INSULATION
DIAMETER
10
2-12/14
12
14
2-16/18
3.85*
2.20*
4.60
3.70B)
54001312
---
13
5.1
6.2
5.9
4.2
1.3
3.5
1.9
3.6
2.0
12.4
13.4
11.6
8.9
1.30
1.90
0.70
0.15
0.40
5.80
4.90
4.60
3.90
3.85
3.80
3.60
3.05
2.80
2.80
2.45
CRIMP
WIDTH
D
D
D
D
B
D
D
B
D
B
B
TYPE
---
---
---
---
---
---
---
1.09
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
0.47 6.10 5.60 5.60
0.38 5.20 4.80 4.80
0.36 5.75 4.46 4.42
0.28 4.81 3.73 3.70
---
---
---
---
0.26 4.78 3.70 3.65
0.25 4.50 3.50 3.46
---
---
---
---
---
---
---
---
---
---
---
0.18 3.50 2.72 2.69
16/18
1.50/0.75
---
54001621
16
3.5
1.2
1.9
8.8
---
---
3.05
2.05
1.95
3.80
3.30
3.10
1.72 0.99 0.28 4.81 3.74 3.70
21(18/20) 2(0.75/0.50)
18/20
WIRE
SIZE AWG
0.75/0.50
WIRE SIZE
METRIC
54001703
---
54001870
17
18
GAGE
STAMP
4.5
3.8
5.4
---
4.2
1.0
1.5
2.9
2.3
1.5
---
2.0
8.9
7.3
10.8
---
8.9
1.00
---
1.50
---
0.40
---
0.40
UNSEALED
NOT GREASED
UNSEALED
GREASED
A
#
0.4
B (C1)
#
0.4
DIA
C2
(D1)
DIA
D2
(F)
(G)
CORE BLANKINSL BLANK
WIDTH
WIDTH
(J) (K)
L
#
0.2
(V) (W)
16
18
2-18/20
18
0.75
20
0.50
WIRE
SIZE
AWG
WIRE
SIZE
METRIC
2.80
1.60
1.50
1.50*
1.35*
3.60
2.80
2.40
2.50*
2.30*
1.36 0.79 0.20 3.81 2.96 2.93
1.25 0.72 0.18 3.50 2.72 2.69
2.45*
2.80*
CHART NOTES:
"1" AFTER PART NUMBER INDICATES TYPE 1
"2" AFTER PART NUMBER INDICATES TYPE 2
"3" AFTER PART NUMBER INDICATES TYPE 3
"4" AFTER PART NUMBER INDICATES TYPE 4
PART NUMBERS WITH LINES THRU THEM HAVE
MATERIAL FOR TERMINAL.
or 4 MATERIAL FOR SPRING.
MATERIAL FOR TERMINAL.
MATERIAL FOR SPRING.
NOT BEEN TOOLED YET.
( 1.75 )
GRIP CODE
GRIP
CODE
CONDUCTOR
CONDUCTOR INSULATION
INSULATION
INSULATION
CONDUCTOR
CRIMP
CRIMP
CRIMP
CRIMP
CRIMP
CRIMP HEIGHT
WIDTH
HEIGHT
WIDTH
HEIGHT
HEIGHT
AWG
"B" STYLE
METRIC "BorD" STYLE AWG
METRIC
( #
0.05)
( #
0.10)
( #
0.05) ( #
0.10) ( #
0.05) ( #
0.05)
0.63 0.14 3.06 2.38 2.36 ---
E
F
G
J
K
M
N
P
R
S
#
0.02 #
0.03 #
0.03 #
0.05 #
0.03 #
0.02 #
0.03 #
0.05 #
0.03 #
0.02
0.50 MAX
(ALL INSULATION GRIPS)
* CRIMP VERIFIED TO USCAR-21
FILLED SPACE WITHOUT *, TESTED BUT NOT VALIDATED
BLANK SPACES NEED TO BE VALIDATED
CRIMP DIMENSIONS FOR
REFERENCE ONLY.
M
R.F
2X
E
3 2X
$
R.
B
B
NO COIN
THIS STYLE
B
S
3 2X
$
D1/2
(F)
D
0.40 X 45 $CHAMFER
AROUND CONTOUR, BOTH SIDES
FOR CONDUCTOR PUNCH ONLY
D2
D1/2
(
D1)
D1/2
(K)
D2
SECTION C-C
INSULATION GRIP
UNSEALED CONSTRUCTION
DOUBLE WIRE
D2
SECTION C-C
INSULATION GRIP
CABLE SEAL
(
D1) 3X
G
4.3
N
R(5.1)
2X
(
D1)
@4.3
C
(13.46)
( 5.5)
OF SPRING
(V)
SECTION C-C
INSULATION GRIP
UNSEALED CONSTRUCTION
r.J
A
K
R (5.1)
2X
0.20
TYPICAL
r.P
R
STANDARD "D" FORM TOOLING
INSULATION CRIMP
(2.74)
(2.24)
(6.68)
3.5
2X
DATE CODE
THIS AREA
HOLE SIZE AND SHAPE
OPTIONAL, FOR SEALED GRIPS
ONLY. NOT REQUIRED FOR
UNSEALED GRIPS.
(G)
(23.88)
PROGRESSION
A
A
C1/2
STANDARD "B" FORM TOOLING
CONDUCTOR OR INSULATION
CRIMP
QUALITY ASSURANCE REQUIREMENTS PER
8.05
GENERAL GRIP AND
CARRIER BLANK VIEW
FOR REFERENCE ONLY
A
CHRYSLER PS 7300: 2
SAE USCAR-21
INDICATES IN-PROCESS INSPECTION FOR
MANUFACTURING DIMENSION(S) OR SPECIFICATION(S):3
(J)
C2
SECTION B-B
CORE GRIP
DOUBLE WIRE
(
C1)
FEED
FEED
0.20
B A
VENDOR TRADEMARK
THIS AREA
2X
2.3 MIN FLAT
MATERIAL TYPE1 : 0.398
#
0.013 C194 COPPER ALLOY
PER ASTM B-465
TENSILE STRENGTH:413-483 Mpa
YIELD STRENGTH: 413 Mpa MINIMUM
ELONGATION IN 51mm: 2% MINIMUM
100% HALT TIN PLATED 0.0013/0.0038 THICK
MATERIAL TYPE2 : 0.254
#
0.010 C70260 TM04 COPPER
TO ASTM B-422
TENSILE STRENGTH:689-862 Mpa
YIELD STRENGTH: 689 Mpa MINIMUM
ELONGATION IN 51mm: 1%MINIMUM
100% HALT TIN PLATED OR 100% TIN/SILVER PLATED(95/5)%
0.0013/0.0038 THICK
MATERIAL TYPE3 : 0.398
#
0.013 C194 COPPER ALLOY
PER ASTM B-465
TENSILE STRENGTH:413-483 Mpa
YIELD STRENGTH: 413 Mpa MINIMUM
ELONGATION IN 51mm: 2% MINIMUM
100% TIN/SILVER PLATED(95/5)% 0.0013/0.0038 THICK
MATERIAL TYPE4 : 0.254
#
0.010 C70260 TM04 COPPER
TO ASTM B-422
TENSILE STRENGTH:689-862 Mpa
YIELD STRENGTH: 689 Mpa MINIMUM
ELONGATION IN 51mm: 1%MINIMUM
100% TIN/SILVER PLATED(95/5)% 0.0013/0.0038 THICK
GREASE IS NYE UNIFLOR 8917.
TERMINAL DESIGN IS SYMMETRICAL AROUND CENTERLINE
AND CAN BE ROTATED 180 DEGREES.
FOR CAVITY DIMENSIONS, SEE FCI DRAWING A25009.
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT AND
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2.
TOLERANCES:
1 PLACE DIMENSIONS
2 PLACE DIMENSIONS
ANGULAR DIMENSIONS
#
0.30
#
0.13
# $
2
GRIPS
GRIPS
2X
0.24
+0.05
-0.10
A
TYP. ALL
GRIPS
STANDARD FEED
DIRECTION "B"
UNWIND
UNWIND
REWIND FEED
DIRECTION "A"
GREASE OVERFLOW PERMISSIBLE
THESE AREAS
GREASE TO FILL GAP
X 4.0 MIN WIDTH WHEN
SPECIFIED IN CHART.
5.5
MIN.FLAT
RIBS
(W)
0.3 MAX. MISALIGNMENT
TYPICAL (ALL CORE GRIPS)
TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL.
PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF
NOTE: CUSTOMER REQUESTS FOR REWIND PARTS WILL INCLUDE
AN "RW_". AT THE END OF THE BILL OF MATERIAL (B.O.M.) PART NUMBER.
EXAMPLE:} STANDARD WIND: FCI PART NUMBER.
REVERSE WIND: FCI PART NUMBER THEN "RWA"
C
( 3.8 )
BEFORE
COIN
(2.0)
BEFORE
COIN
NO CRACKING IN BASE
MATERIAL ALLOWED IN
NOSE AREA
4.20
B
C
C2
SECTION B-B
CORE GRIP
SINGLE WIRE
C1/2
(
C1)
THIS PART NUMBERING SYSTEM WILL BE AVAILABLE FOR ALL
CHARTED PART NUMBERS.
96 $
91 $
( 2.10 )
OF BLADE
B
B
L
C
( 0.50)
MAX. CUTOFF
11-00266
-
REVISED AND REDRAWN IN PDS. ADDED F485900-F975900,
NO PHYSICAL CHANGE TO TERMINAL. ADDED TIN SILVER PLATING
(REV. R)
-
#
0.1
-
-
#
2°
-
-
SEE NOTES
-
N/A
-
D-518
-
3.8
3.5
D
11.9
A25012-CUST
-
-
N/A
-
A1
SECTION A-A
SEALED CONSTRUCTION
APEX 6.35 FEMALE
TERMINAL
-
6.35MM APEX SYSTEM
AM110386
-
-
A25011-CUST R
SEE CHART
R
1
1
A25011-CUST