MINITEK HAND-TOOL
HT-151 and HT-152
FCI MANUAL P/N 166647-001
FCI Electronics
Issued: (5/11/98)
Rev. 12/07/06 ECR V10361
Manual Part No. 166647-001
Page 1 of 10
Revision F
FCI Electronics
Issued: (5/11/98)
Rev. 12/07/06 ECR V10361
Manual Part No. 166647-001
Page 2 of 10
Revision F
Table of Contents
INTRODUCTION
................................................................................................................................................4
General Description.............................................................................................................................................4
Part Names
.........................................................................................................................................................4
Terminal and Applicable Wire Range
...................................................................................................................5
OPERATION
.......................................................................................................................................................6
Wire Stripping
....................................................................................................................................................6
Crimping Procedure
............................................................................................................................................6
SERVICE
.............................................................................................................................................................7
Service
...............................................................................................................................................................7
Parts Replacement
...............................................................................................................................................7
HT-151 MINITEK (AWG 26-30).........................................................................................................................9
HT-152 MINITEK (AWG 32-36).......................................................................................................................10
REFERENCE DOCUMENTS
FORM # E-3246- - Hand Tool Warranty
FORM # E-3247- - FCI Electronics Address List
FCI Electronics
Issued: (5/11/98)
Rev. 12/07/06 ECR V10361
Manual Part No. 166647-001
Page 3 of 10
Revision F
Introduction
General Description
This instruction manual covers application and maintenance for HT-151 and HT-152 designed for strip
version of MINITEK Terminal.
Please read these instructions thoroughly before using the Hand-Tool.
Part Names
See Figure 1 for part names of the Hand-Tool
Figure 1
FCI Electronics
Issued: (5/11/98)
Rev. 12/07/06 ECR V10361
Manual Part No. 166647-001
Page 4 of 10
Revision F
Terminal and Applicable Wire Range
HT-151 is used to crimp the terminal with wires consisting of conductor ranging from 0.05 to 0.13mm
2
(AWG 30-26) and insulation of 1.4 mm Max. diameter in nominal size. HT-152 is used to crimp the
terminal with wires having conductor from 0.01 to 0.03 mm
2
(AWG #36-32) and insulation of 0.6 mm Max
diameter.
The crimping conditions of each hand-tool are as shown in Table 1.
The crimper of this hand-tool has two crimping areas each of which is applicable to a different range of wire.
The crimper can be easily changed by pulling off the adjust rod shown in Figure 1. Figure 2 shows the
crimpers removed from the hand-tool.
Figure 2
The crimper has marks showing AWG wire size applicable to each crimping area. Refer to the marks in
Figure 2 and Table 1, including Terminal P/N, Applicable Wire Size and Insulation Diameter when crimping.
TABLE 1
CRIMP SPEC
Terminal
Hand-tool
Wire Range AWG#
26 – 28
77138-001
HT-151
28 - 30
32 - 34
77139-001
HT-152
34 - 36
Wire Barrel Height (mm.)
0.60 - 0.65
0.57 - 0.62
0.43 - 0.48
0.42 - 0.47
1.35 Ref.
Ins. Barrel Height
(mm.)
1.4 Max.
FCI Electronics
Issued: (5/11/98)
Rev. 12/07/06 ECR V10361
Manual Part No. 166647-001
Page 5 of 10
Revision F
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