MDR Hand Tool Kit 3829
Instructions for the assembly of 3M™ Plug Connector
101XX-6000XX Series onto 3M Round Jacketed
Discrete Wire Cable 3600 or 3644 Series.
All items shown below are included in the basic unit
of the 3M MDR Hand Tool Kit 3829,
stock number FE-5100-0088-1.
3M™ Cover Stops
3M™ Replacement Blades 3828
P/N FE-5100-1155-7
3M™ Cutting Unit 3829-05
P/N FE-5100-3869-1
3M™ Hand Press 3829
3M™ Platen 3829-04
P/N FE-5100-3868-3
3M™ Fixture
Unit 3829-02
P/N FE-5100-3866-7
3M™ Bench Clamp 3829-01
P/N FE-5100-3865-9
3M™ Locator Plate 3829-03
P/N FE-5100-3867-5
Hex Key
3M™ Gauge Block
3M MDR Plug Connector 101XX-6000XX
Slotted Cover
2
nd
Cover
Connector Body
3M™ MDR Hand Tool 3829 set-up
Mounting area for 3M™
Cutting Unit 3829-05 and
3M™ Platen 3829-04.
Mount the 3M™ Hand Press to a
bench using the 3M™ Bench Clamp.
Mounting area for 3M™ Fixture
Unit 3829-02 and 3M™ Locator
Plate 3829-03.
Cover set-up and installation
Place
correct cover stop here.
Number on the cover stop indicates
the correct connector size.
To install the slotted cover:
A. Close
cover locks.
B. Check
that slotted cover is forward.
C. Place
and push cover against cover stop.
D. Push
cover down and behind the cover lock.
3M™ Fixture Unit 3829-02
Adjustment knob
for cable location
on 3M™ Fixture
Unit 3829-02.
Slide
cover lock in
to close and locate
the cover position.
Cable and Connector Termination
Step One
Backshells
-- remember to put them on.
Cable preparation – expose approximately three inches of cable.
Position
wires in cover slot by spreading individual wires
into color groups as directed by your wiring diagram.
Hold
the cable in the
cable clamp by
tightening this knob.
Position
3M™ Fixture Unit 3829-02
in 3M Hand Press 3829.
Place
cable into the clamp to
start the assembly process.
Place
wires over and through cover slots and into slots of
3M™ Fixture Unit 3829-03 with a pulling-down motion to
hold wire in place.
Install
3M™ Cutting
Unit 3829-05. Push it
in until it stops.
Place
2
nd
cover on top of 3M™ Slotted Cover Assembly.
To assemble cover no. 2:
A. Rub
paper liner to assure adhesive transfer, then
remove paper liner.
B. Position
notched end of cover no. 2 toward
operator.
C. Press
cover no. 2 onto assembly in fixture unit.
Slide
3M™ Fixture Unit 3829-02, with the
completed assembly, into the hand press until the
fixture unit stops. Close the handles of the hand
press to terminate and trim the wires.
Completed Assembly of the Two Covers and Cable
A.
Hold
down the assembly when removing the cut wires.
B.
Remove
assembly from 3M™ Fixture Unit.
Step Two
Insert
3M™ Platen 3829-04 until it stops.
Insert
3M™ Locator Plate 3829-03.
Place
completed two cover/cable assemblies
into 3M™ Locator Plate 3829-03.
Align
the orientation of the connector
body and cover assembly.
Slide
3M™ Locator Plate 3829-03 into
back stop of 3M Hand Press 3829.
3M™ Hand
Press handles
A. Place
3M™ Gauge Block here.
B. Close
handles to complete connector termination.
C. Remove
harness. Termination is complete.
All completed assemblies
should be visually inspected.
For technical, sales, or ordering information, contact 3M at:
Phone 1-800-225-5373
Important Notice
Fax 1-800-325-5329
Warranty; Limited Remedy; Limited Liability.
This product will be free from defects in material and manufacturer for
periods of one (1) year from date of purchase.
3M MAKES NO OTHER
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
If this product is defective within the
warranty period stated above, your exclusive remedy shall be, at 3M’s
option, to replace or repair the 3M product or refund the purchase price
of the 3M product.
Except where prohibited by law, 3M will not be
liable for any loss or damage arising from this 3M product, whether
direct, indirect, special, incidental or consequential regardless of
the legal theory asserted.
All statements, technical information, and recommendations related to
3M’s products are based on information believed to be reliable, but the
accuracy or completeness is not guaranteed. Before using this product,
you must evaluate it and determine if it is suitable for your intended
application. You assume all risks and liability associated with such use.
Any statements related to the products which are not contained in 3M’s
current publications, or any contrary statements contained on your
purchase order shall have no force or effect unless expressly agreed
upon, in writing, by an authorized officer of 3M.
Interconnect Solutions Division
6801 River Place Blvd.
Austin, TX 78726-9000
www.3m.com/interconnects
Recycled paper
40% Pre-consumer waste paper
10% Post-consumer waste pape
r
Litho in USA.
© 3M IPC 2000 78-8118-0739-1 (1200.25)
NXP MCU
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