NUMBER
TYPE
GS-12-1298
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
0.5mm Board to board® Product Specification
1 of 7
AUTHORIZED BY
DATE
B
19 Mar 15
Jim.Meng
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality and reliability requirements of 0.5mm pitch Board to
board® product.
2.0
SCOPE
This specification is applicable to the termination characteristics of 0.5mm pitch Board to board® family of
products, which provides electrical connections between parallel mounted boards.
GENERAL
This document is composed of the following sections:
3.0
PARAGRAPH
1.0
2.0
3.0
4.0
4.1
5.0
5.1
5.2
5.3
5.4
5.5
6.0
6.1
6.2
7.0
TITLE
OBJECTIVE
SCOPE
GENERAL
APPLICABLE DOCUMENTS
Standards and Specifications
REQUIREMENTS
Qualification
Material
Finish
Design and Construction
Rating
PERFORMANCE
Performance
Test Methods
TEST SEQUENCE
4.0
APPLICABLE DOCUMENTS
4.1 Standards and Specifications
4.1.1MIL-STD-202: Test methods for electronic and electrical component parts.
4.1.2EIA 364: Electronic connector/socket test procedures including environmental classifications.
5.0
REQUIREMENTS
5.1 Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2 Material
5.2.1 Housing: All housing materials shall be high temperature plastic, rated flame retardant 94V-0 in
accordance with UL-94.
5.2.2 Receptacle Terminal: Copper alloy.
Copyright FCI
Form E-3334
Rev F
PDS: Rev :B
STATUS:Released
GS-01-001
Printed: Apr 30, 2015
NUMBER
TYPE
GS-12-1298
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
0.5mm Board to board® Product Specification
2 of 7
AUTHORIZED BY
DATE
B
19 Mar 15
Jim.Meng
CLASSIFICATION
UNRESTRICTED
5.2.3Plug Terminal: Copper alloy.
5.2.4Hold Down: Copper alloy.
5.3 Finish
The finish for applicable components shall be specified in product drawings with plating area, plating
material and plating thickness.
5.4
The thickness of the PCB solder paste
Below data is FCI recommended dimension, For some customer’s process are different (such as,
PCB thickness, solder temperature, solder paste type, etc.), customer can according to the actual
application environment adjust the solder paste thickness. using solder paste thickness 0.15mm Min.
5.5 Design and Construction
The connector shall be a multi-piece assembly having two rows of contacts with surface mount solder-
tail terminations for installation on printed wiring board.
5.6 Rating
Voltage Rating
Current Rating
Temperature Rating
100V AC
0.5A Max.
-40°C ~ 125°C
6.0
PERFORMANCE
Unless otherwise specified, the performance of connectors given in the attached list shall satisfy the values
specified in Table 6.1. The performance test shall follow the test method and the test sequence given in
Table 6.2 & 6.3 under the environmental conditions listed below. All connectors to be tested shall be free of
defects such as burr, flaw, void, blister etc. which will affect the life and application of connectors.
•
•
•
Temperature ---------- 15°C ~ 35°C
Humidity ---------------- 25% ~ 85%
Pressure --------------- 86 ~ 106KPa
Copyright FCI
Form E-3334
Rev F
PDS: Rev :B
STATUS:Released
GS-01-001
Printed: Apr 30, 2015
NUMBER
TYPE
GS-12-1298
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
0.5mm Board to board® Product Specification
3 of 7
AUTHORIZED BY
DATE
B
19 Mar 15
Jim.Meng
CLASSIFICATION
UNRESTRICTED
6.1 Performance
TABLE 6.1
Test Item
6.1.1
Visual Examination
Electric Requirements
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
6.1.7
6.1.8
6.1.9
6.1.10
6.1.11
Low Level Contact Resistance(LLCR)
Dielectric Withstanding Voltage
Insulation Resistance
Vibration
Mating Force
Un-mating Force
Durability
Solderability
Resistance to Solder Heat
Contact Retention Force
Initial --------------- 30 m Maximum
After test ---------- 50 m Maximum
150 VAC,1 Minutes ,No
evidence of arc-cover,
insulation breakdown or leakage current in excess
of 0.5 mA.
500 M Minimum
No discontinuity greater than 1 microsecond
1.47N Maximum per contact.
0.15N Minimum per contact.
Initial --------------- 30 m Maximum
After test ---------- 50 m Maximum
Solder coverage ---------- 95% Minimum
No evidence of physical or mechanical damage.
0.98N Minimum per contact.
Requirements
Product shall meet the requirements of product
drawings. Visual Examination performed under 10X
magnification. Parts should be free from blistering,
discoloration, cracks, etc
Mechanical Requirements
Environmental Requirements
6.1.12
6.1.13
6.1.14
6.1.15
Thermal Shock
Temperature Life
Cyclical Humidity & Temperature
Salt Spray
Initial --------------- 30 m Maximum
After test ---------- 50 m Maximum
Initial --------------- 30 m Maximum
After test ---------- 50 m Maximum
Initial --------------- 30 m Maximum
After test ---------- 50 m Maximum
Initial --------------- 30 m Maximum
After test ---------- 50 m Maximum
Copyright FCI
Form E-3334
Rev F
PDS: Rev :B
STATUS:Released
GS-01-001
Printed: Apr 30, 2015
NUMBER
TYPE
GS-12-1298
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
0.5mm Board to board® Product Specification
4 of 7
AUTHORIZED BY
DATE
B
19 Mar 15
Jim.Meng
CLASSIFICATION
UNRESTRICTED
6.2 Test Methods
TABLE 6.2
Test Item
6.2.1
Visual Examination
Test Methods
Visually and functionally inspected. Under 10X magnification.
6.2.2
Low Level Contact
Resistance(LLCR)
Figure 1
EIA-364-23
Test method of connection as Figure 1.
Test current ---------------- 100 mA Maximum
Open circuit ---------------- 20 mV Maximum
Number of readings ------ 100 separable contact interface
minimum or 3 connectors whichever is greater
MIL-STD-202 Method 301
Test voltage ---------------- 150 Vrms AC
Duration --------------------- 1 minute
Current------------------------ 0.5 mA Max
Measure between adjacent terminals of mated connectors.
Number of readings ------ 30 (10 readings per connector set)
MIL-STD-202 Method 302
Test voltage ---------------- 100 V DC
Measure between adjacent terminals of mated connectors.
Number of readings ------ 30 (10 readings per connector set)
MIL-STD-202 Method 201
Frequency ------------------ 10-55-10 Hz
Amplitude---------------------1.5mm
Current------------------------ 10 mA Max
Duration --------------------- 2 hours in each of three mutually
perpendicular axes (6 hours total).
EIA-364-13
Operating speed ---------- 25 mm/minute
No lubrication and utilize free-floating fixture.
Number of connectors -------- 5 mated pair
GS-01-001
PDS: Rev :B
STATUS:Released
Printed: Apr 30, 2015
6.2.3
Dielectric Withstanding
Voltage
6.2.4
Insulation Resistance
6.2.5
Vibration
6.2.6
Copyright FCI
Form E-3334
Rev F
Mating Force
NUMBER
TYPE
GS-12-1298
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
0.5mm Board to board® Product Specification
5 of 7
AUTHORIZED BY
DATE
B
19 Mar 15
Jim.Meng
CLASSIFICATION
UNRESTRICTED
6.2.7
Un-mating Force
6.2.8
Durability
6.2.9
Solder-ability
6.2.10
6.2.11
Resistance to Solder Heat
Contact Retention Force
6.2.12
Thermal Shock
6.2.13
Temperature Life
EIA-364-13
Operating speed ---------- 25 mm/minute
No lubrication and utilize free-floating fixture.
Number of connectors -------- 5 mated pair
EIA-364-09
Operating speed ---------- 25 mm/minute
Number of cycles ------------- 50
MIL-STD-202, method 208
For Non- leaded:
Solder temperature ------- 230
±
5°C.
Dip duration =3 sec
Criteria: 95% coverage min
For Non- leaded:
Peak temperature --------- 260
±
5°C.
Duration --------------------- 60 seconds
No damage
Operating speed ---------- 25 mm/minute
EIA-364-32 Method A
Temperature range ------- -40 +0/-5°C to 125 +5/-0°C
Time at temperature extremes ----- 30 minutes
Test Duration (A-4) --------- 10 cycles
Transfer Time ---------------- 5 minutes maximum
MIL-STD-202, Method 108
Subject product to 85±2°C for 96 hours
6.2.14
Cyclical Humidity &
Temperature
6.2.15
Salt Spray
EIA-364-31, Method III (omit step 7b)
Temperature and humidity are listed figure 2.
Duration --------------------- 10 cycles.
MIL-STD-202, Method 101 Condition B.
5±1% salt concentration 48±4 hours 35±2°C
Copyright FCI
Form E-3334
Rev F
PDS: Rev :B
STATUS:Released
GS-01-001
Printed: Apr 30, 2015