TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
BUS-12-095
REVISION
Quickie III™
1 of 16
AUTHORIZED BY
DATE
E
31 Jul 06
H.
Sundy
CLASSIFICATION
UNRESTRICTED
1.0
GENERAL.
Scope - This specification covers the insulation piercing
QuickieTM Connector designed for printed wiring board-to-flat
cable (round conductor) interconnection in low power applications.
In all applications the mated system (male to female) plating
should be gold to gold or GXT to GXT. The specification is
composed of the following sections.
Para.
1.0
2.0
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.0
4.1
4.2
4.3
Title
General
Applicable Documents
Requirements
Qualification
Material
Finish
Design and Construction
Electrical Characteristics
Mechanical Characteristics
Environmental Conditions
Quality Assurance Provisions
Equipment Calibration
Inspection Conditions
Qualification Inspection
Page
1
1
2
2
3
3
4
5
8
12
14
14
14
14
2.0
APPLICABLE DOCUMENTS.
The following documents, of the issue in effect on the date of the
latest revision of this specification, shall form a part of this
specification to the extent specified herein.
SPECIFICATIONS
MILITARY
MIL-M-245l9
MIL-G-45204
MIL-G-45662
MIL-P-55ll0
Molding Plastics, Polyester, Thermoplastic
Gold Plating, Electrodeposited
Calibration System Requirement
Printed Wiring Boards
Copyright
Form E-3334
Rev E
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
BUS-12-095
REVISION
Quickie III™
2 of 16
AUTHORIZED BY
DATE
E
31 Jul 06
H.
Sundy
CLASSIFICATION
UNRESTRICTED
FEDERAL
QQ-N-290
QQ-W-343
QQ-B-750
Q-S-763
STANDARDS
MILITARY
MIL-STD-l05 Sampling Procedures and Tables for Inspection by Attributes
MIL-STD-202 Test Methods for Electronic and Electrical Component Parts
MIL-STD-275 Printed Wiring Board for Electronic Equipment
MIL-STD-l344 Test Methods for Electrical Connectors
Nickel Plating (Electrodeposited)
Wire, Electrical and Nonelectrical, Copper (Uninsulated)
Bronze, Phosphor; Bar, Plate, Rod, Sheet Strip, Flat Wire, and Structural and Special
Shaped Sections.
Steel Bars, Shapes, and Forgings, Corrosion-Resisting.
INDUSTRY SPECIFICATIONS/STANDARDS
UL-94
Tests for Flammability of Plastic Materials
FCI TEST SPECIFICATIONS
BUS-12-00l
3.0
Round Conductor Flat Flexible Cable
REQUIREMENTS.
3.1
Qualification - Connectors furnished under this
specification shall be products capable of meeting the
qualification test requirements specified herein.
Copyright
Form E-3334
Rev E
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
BUS-12-095
REVISION
Quickie III™
3 of 16
AUTHORIZED BY
DATE
E
31 Jul 06
H.
Sundy
CLASSIFICATION
UNRESTRICTED
3.2
Material - The material for each part shall be as specified
herein, or equivalent. Substitute material shall meet the
performance requirements of this specification.
3.2.1
3.2.2
3.2.3
Contact - Both the header and receptacle contact shall be phosphor bronze in
accordance with QQ-B-750, Composition A.
The standard Quickie shall have a plastic
Latch -
molded-in latch.
Plastic Parts - Except as subsequently specified, all molded plastic parts of the receptacle
connector and the mating header shall be filled polyester in accordance with MIL-M-
24519, Type GPT-30F. Except as noted, all plastic material shall be rated flame retardant
94V-0 in accordance with UL-94.
3.2.3.1
3.2.3.2
3.2.3.3
Header Locking Latches (Optional) - The latches shall be polyester in
accordance with MIL-M-24519, Type PT-F.
Strain Relief (Optional) - The strain relief shall be unfilled thermoplastic
material, which includes latching strain relief (opt).
Keys (Optional) - The keys shall be unfilled Type 6-6 Nylon; the material
shall be rated flame retardant 94V-2 in accordance with UL-94.
3.3
Finish - This specification is applicable to parts with 30
microinches gold or 30 microinches GXT plating in the contact
area. Details of plating location are specified on product
drawings.
3.3.1
Both the header and receptacle contacts shall be plated with either gold per MIL-45204B
or GXT. Nickel shall be plated per QQ-N-290, Class 2.
Copyright
Form E-3334
Rev E
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
BUS-12-095
REVISION
Quickie III™
4 of 16
AUTHORIZED BY
DATE
E
31 Jul 06
H.
Sundy
CLASSIFICATION
UNRESTRICTED
3.4 Design and Construction - The connector system shall be of
two-piece design, consisting of: a molded, straight or
right-angle, shielded header having .64/0.025 diameter
or .64/0.025 square header contacts arranged for printed
wiring board termination on a 2.54/0.100 square grid;
and a multi-piece receptacle connector having self-stripping
contact terminations for flat, flexible, round conductor
cable on a 1.27/0.050 inch center and one single-ended
member for interfacing with the male contact.
NOTE: While the receptacle connector will mate with any
.64/0.025 diameter or .64/0.025 square header contacts on an
appropriate grid, performance of such a combination must be
determined by actual test. Minimum pin length is 4.32/.170",
maximum pin length is 6.35/.250". Recommended pin length is
5.84/.230".
3.4.1
Installation.
3.4.1.1
Header - The header shall mount on single-or double-sided or multi-
layered printed wiring boards having .89/0.035 + .083/.003 diameter holes
(Round Pin)or 1.02/.040 + .08/.003 diameter holes (square pin) on a
2.54/0.100 square grid. The termination layout shall be in accordance with
the printed wiring requirements of MIL-STD-275 and MIL-P-551.
3.4.1.2
Receptacle - The receptacle shall simultaneously terminate up to 64 wires
size AWG #28 (stranded) or AWG #30 (solid) on 1.27/0.050 inch centers
without pre-stripping the PVC (polyvinylchloride) cable insulation. The
cable shall conform to the requirements of specifications BUS-12-001.
Copyright
Form E-3334
Rev E
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
BUS-12-095
REVISION
Quickie III™
5 of 16
AUTHORIZED BY
DATE
E
31 Jul 06
H.
Sundy
CLASSIFICATION
UNRESTRICTED
3.4.2
3.4.3
3.4.4
3.4.5
Latching Mechanism - An optional latching mechanism shall be available for locking the
plug into the receptacle to withstand service conditions without disconnecting.
Strain Relief - An optional strain relief shall be available to protect the receptacle
terminations against pull and flexing forces.
Latching Strain Relief - Optional, protects terminations while locking receptacles and
headers with end windows.
Key - An optional molded-in polarizing feature shall be available to insure correct
orientation of the receptacle connector and its mating header. Additionally, a central key
is available to increase the available polarization of the receptacle to the header.
Polarizing - An optional plug shall be available for installation in individual positions in the
receptacle to permit selective identification or programming.
Mating - The connector shall be capable of mating and unmating by hand without the use
of special tools within the specified temperature range.
Workmanship - Connectors shall be uniform in quality and shall be free from burrs,
scratches, cracks, voids, chips, blisters, pin holes, sharp edges, and other defects that will
adversely affect life or serviceability.
3.4.6
3.4.7
3.4.8
3.5
Electrical Characteristics.
3.5.1
Current Rating - The maximum current rating of the
connector shall be 1.0 ampere DC.
Copyright
Form E-3334
Rev E
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
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