TW
Hybrid D’Sub series
CONTENT
DESCRIPTION
APPLICATIONS
Specifications
• Connectors according to: MIL C24308 - NFC93425 - HE507
Materials and platings
Shells
Steel-Tin plating
Insulators
High temperature black thermoplastic
Signal contacts
Female: machined bronze
Material
Male: machined brass
Plating finish
16µ “Au over 79µ” Ni min.
Or
30µ” Au over 79µ” Ni min.
Shielded contacts
Female: machined bronze
Material
Male: machined brass
Plating
Inner conductor
16µ “Au or 30µm Au over 79µ” Ni
Outer ring
10µ “Au over 79µ” Ni
Terminations
Tinned
Except solder cup and crimp terminations
gold flash
Power contacts
Female: machined bronze
Material
Male: machined brass
Plating
Contacts
16µ “Au or 30µ” Au over 79µ” Ni
Terminations
Tinned
Except solder cup and crimp terminations
gold flash
Brackets
Steel-Tin plating
Front jackscrews
Brass-Tin plating
Rear clinch nuts
Brass-Tin plating
Boardlocks
Bronze-Tin plating
Stand-off
Brass-Tin plating
Climatic Data
Operating temperature
-55˚C + 155˚C
(with peaks up to 180˚C)
Damp heat
56 days (40˚C - 95% HR)
Salt spray
48 hours
Electrical Data
Current rating
Signal contacts
7.5 A. with 10 A. peaks
Power contacts
PCB terminations
10 to 40 A.
Solder cup terminations
10 to 40 A.
Crimp terminations
10 to 40 A.
Shielded contacts
0.5 A.
Voltage rating
Signal and power contacts
300 V.R.M.S. at 50 Hz
Shielded contacts
150 V.R.M.S. at 50 Hz
Shielded contacts
Frequency range
0-1 GHz
Attenuation
0.2dB
V. S. W. R.
1.4(+0.04/GHz)
Characteristic impedance
50 Ohms
Dielectric withstanding
voltage
≥ 1000 V.R.M.S. at 50Hz
Insulation resistance
≥ 5000 M Ohms at 500 VDC
Contact resistance
≤ 5m Ohms
Shell resistance
≤ 1m Ohm
(electrical grounding)
Amphenol D’Sub TW Hybrid Series permits
a mix of contacts including signal, power,
shielded, high voltage and fiber optics in the
same housing with 18 different contacts
arrangements.
This economic series was fist developed from
our military series, and has improved features:
- new contacts
- new high temperature black thermoplastic insert
- PCB configurations come preloaded with
fixed contacts and brackets.
These connectors are supplied with screw
machined contacts which are fixed in the insulator.
Acomplete range of housings are also
available for cable application.
A full range of
arrangements
compatible with
reflow process
• Commercial
• Medical
• Industrial
• Telecom
• Any application requiring
optimization of space
Mechanical data
Shells
With or without dimples
Contact retention force in dielectric material
> 40N
Maximum mating and unmating force
With dimples
E size = 70 N
A size = 80 N
B size = 100 N
C size = 150 N
D size = 180 N
Without dimples
E size = 30 N
A size = 50 N
B size = 80 N
C size = 120 N
D size = 160 N
Compatible with process
IR - Air convectioned
260˚ for 20 s.
Resistance to solder iron heat
260˚C for 30 s.
Mating cycles
≥ 200 (classe ll) or 500 (classe l)
Blind mating system
Available upon request
Polarization
Available with locking accessories
Consult factory
TW / E1
TECHNICAL DATA
Shell and contacts plating
CLASS ll
CLASS l
0.4µm (16µ”) Au contacts gold plating
200 mating cycles
Types
77 TW
717 TW
Shells and plating
Tin plated shell
*Male
and female
Tin plated shell with dimples
Male only
0.76µm (30µ”) Au contacts gold plating
500 mating cycles
Types
177 TW
777 TW
Shells and plating
Tin plated shell
*Male
and female
Tin plated shell with dimples
Male only
Housing arrangements
Male front view
Arrangement ......
Shell size ............
5W1
E
7W2
A
11W1
A
Arrangement ......
Shell size ............
3W3
A
5W5
B
9W4
B
Arrangement ......
Shell size ............
13W3
B
17W2
B
21W1
B
Arrangement ......
Shell size ............
27W2
C
13W6
C
17W5
C
Arrangement ......
Shell size ............
21W4
C
8W8
C
25W3
C
Arrangement ......
Shell size ............
24W7
D
36W4
D
43W2
D
2
H
J
10˚
1.5
F
0.9
A
B
B’
D’ D E
ø 3.1
G
G
Shell
size
E
Contact
P: Pin
S: Socket
±0.25
(±.010)
A
0/-0.20
(0/-.008)
B
P
S
P
30.7
(1.209”) 16.4
(.646”)
16.8
(.661”)
+0.20/0
(+.008/0)
B‘
±0.10
(±.004)
C
0/-0.25
(0/-.010)
D
25.0
(.984”)
A
S
P
B
S
P
C
S
P
D
S
25.1
(.988”) 33.3
39.0
(1.311”) 8.0
(1.535”) 24.8
(.315”)
(.976”)
38.8
(1.528”) 47.0
52.9
(1.850”) 8.0
(2.083”) 38.5
(.315”)
(1.513”)
55.3
(2.177”) 63.5
69.2
(2.500”) 8.0
(2.724”) 54.9
(.315”)
(2.161”)
52.7
(2.075”) 61.1
66.8
52.5
(2.406”) 10.9
(2.630”)
(.429”)
(2.067”)
8.0
(.315”)
8.2
(.323”)
8.2
(.323”)
8.2
(.323”)
8.2
(.323”)
11.0
(.433”)
+0.25/0
(+.010/0)
D‘
±0.20
(±.008)
E
+0.05/-0.20 +0.10/-0.20 +0.10/-0.20
(+.002/-.008) (+.004/-.008) (+.004/-.008)
F
F‘
G
12.4
(.488”)
12.4
(.488”)
12.4
(.488”)
12.4
(.488”)
15.2
(.598”)
11.1
(.437)
11.1
(.437)
11.1
(.437)
11.1
(.437)
11.1
(.437)
10.9
(.429”)
10.9
(.429”)
11.0
(.433”)
11.0
(.433”)
11.0
(.433”)
6.2
(.244”)
6.2
(.244”)
6.2
(.244”)
6.2
(.244”)
6.2
(.244”)
5.9
(.232”)
5.9
(.232”)
5.8
(.228”)
5.8
(.228”)
5.8
(.228”)
±0.10
(±.004)
G‘
+0.10/-0.40
(+.004/-.016)
H
0/-0.50
(0/-.020)
J
19.4 11.0
(.764”) (.433”)
27.7 11.0
(1.091”) (.433”)
41.4 11.0
(1.630”) (.433”)
57.9 11.0
(2.280”) (.433”)
55.5 13.8
(2.185”) (.543”)
Panel cutouts
Optimal cutout for rear mounting
A
B
øG
Standard cutout
A
B
10˚
G H
10˚
F
E
D
C
Rd Rading J
R
D
C
Rd Rading J
Shell
size
E
Mounting
method
Front
Rear
Front
Rear
Front
Rear
Front
Rear
Front
Rear
A
B
3
C
D
22.2
(.874”)
20.5
(.807”)
30.5
(1.201”)
28.8
(1.134”)
44.3
(1.744”)
42.5
(1.673”)
60.7
(2.390”)
59.1
(2.327”)
58.3
(2.295”)
56.3
(2.217”)
±0.20
(±.008)
A
11.1
(.437”)
10.2
(.402”)
15.3
(.602”)
14.4
(.567”)
22.1
(.870”)
21.3
(.839”)
30.4
(1.197”)
29.5
(1.161”)
29.2
(1.150”)
28.2
(1.110”)
±0.20
(±.008)
B
±0.20
(±.008)
C
±0.20
(±.008)
D
25.0
(.984”)
33.3
(1.311”)
47.0
(1.850”)
63.5
(2.500”)
61.1
(2.406”)
12.5
(.492”)
16.7
(.657”)
23.5
(.925”)
31.7
(1.248”)
30.6
(1.205”)
13.0
(.512”)
11.4
(.449”)
13.0
(.512”)
11.4
(.449”)
13.0
(.512”)
11.4
(.449”)
13.0
(.512”)
11.4
(.449”)
15.8
(.622”)
14.1
(.555”)
±0.20
(±.008)
E
6.5
(.256”)
5.7
(.224”)
6.5
(.256”)
5.7
(.224”)
6.5
(.256”)
5.7
(.224”)
6.5
(.256”)
5.7
(.224”)
7.9
(.311”)
7.1
(.280”)
±0.20
(±.008)
F
±0.20
(±.008)
G
±0.20
(±.008)
H
3.0
(.118”)
3.0
(.118”)
3.0
(.118”)
3.0
(.118”)
3.0
(.118”)
1.5
(.059”)
1.5
(.059”)
1.5
(.059”)
1.5
(.059”)
1.5
(.059”)
2.1
(.083”)
3.4
(.0134”)
2.1
(.083”)
3.4
(.0134”)
2.1
(.083”)
3.4
(.0134”)
2.1
(.083”)
3.4
(.0134”)
2.1
(.083”)
3.4
(.0134”)
±0.20
(±.008)
J
TW / E1
TECHNICAL DATA
Shell size dimensions
TECHNICAL DATA
Straight connector footprint
1
A
2
A
3
A
B
B
B
Signal tail 0.6 mm Dia. (.0236”)
1.6 mm (.063”)PCB
For other PCB thickness: consult factory.
Description
Power (.126” tail dia.)
Power (.0787” tail dia.)
Shielded
Signal
1
1
3
2
Dimensions
a
4.80 mm
(.198”)
4.80 mm
(.198”)
4.00 mm
(.157”)
5.00 mm
(.196”)
b
7.2 mm
(.283”)
7.2 mm
(.283”)
7.2 mm
(.283”)
11.50 mm
(.453”)
Straight contact combinations
Arrangement with signal contacts
See above dimensions
Size 8 and 20 Contacts
Arrangement without signal contacts
3W3 - 5W5 - 8W8
See above dimensions
Size 8 Contacts
P 3SY
Power 3.2 mm DIA. (.126”)
(20 to 40 A) and signal
Power 2 mm DIA. (.0787”)
(10 to 20 A) and signal
P 3Y
Power only
3.2 mm DIA. (.126”)
(20 to 40 A)
Power only
2 mm DIA. (.0787”)
(10 to 20 A)
Shielded only
4
P 2SY
P 2Y
CSY
SY
Shielded and signal
Signal only
Signal (Size 20)
with solder cup terminations
Housing preloaded with contacts
CY
No reference
1
C
A
B
C
2
B
A
C
3
B
A
Signal tail 0.6 mm Dia. (.0236”)
1.6 mm (.063”) PCB
For other PCB thickness: consult factory.
Europe
HE 5 pattern =
- Europ. height
- Europ. footprint
pitch between
2 rows: .100”
a
b
-
c
-
Mix
Mixed pattern =
- MIL height
- Europ. footprint
pitch between
2 rows: .100”
a
b
c
MIL
MIL pattern =
- MIL height
- MIL footprint
pitch between
2 rows: .112”
a
b
c
Description
Shielded
Signal
Power (.0787” tail dia.)
Power (.126” tail dia.)
1
2
3
3
-
10.30mm 6.30mm 10.00mm 10.30mm 6.30mm 10.00mm
(.406”) (.248”) (.394”) (.406”) (.248”) (.394”)
10.30mm 7.20mm 11.20mm 10.30mm 6.30mm 9.50mm 8.10mm 6.30mm 9.50mm
(.406”) (.283”) (.441”) (.406”) (.248”) (.374”) (.319”) (.248”) (.374”)
11.57mm 7.20mm 10.50mm 11.57mm 6.30mm 9.50mm 9.52mm 6.30mm 9.50mm
(.456”) (.283”) (.413”) (.456”) (.248”) (.374”) (.375”) (.248”) (.374”)
21.46mm 7.20mm 10.50mm 21.46mm 6.30mm 9.50mm 21.46mm 6.30mm 9.50mm
(.845”) (.283”) (.413”) (.845”) (.248”) (.374”) (.845”) (.248”) (.374”)
Note: above dimensions correpond to sizes E to C. Consult factory for D sizes.
Connector comes equiped with contacts and brackets.
Right angle contacts combinations
Arrangement with signal contacts
European
footprint
Mixed
footprint
MIL (U.S.)
footprint
Size 8 and
20 Contacts
Arrangement without signal contacts
3W3 - 5W5 - 8W8
European
footprint
Mixed
footprint
MIL (U.S.)
footprint
Size 8 contacts
only
EP3SV
HP3SV
MP3SV
Power 3.2 mm
DIA. (.126”) (20 to
40 A) and signal
Power 2 mm
DIA. (.0787”) (10 to
20 A) and signal
Shielded and signal
Signal only
EP3V
HP3V
MP3V
Power only
3.2 mm DIA. (.126”)
(20 to 40 A)
Power only
2.0 mm DIA. (.0787”)
(10 to 20 A)
Shielded only
EP2SV
5
-
ESV
HP2SV
HCSV
HSV
MP2SV
MCSV
MSV
EP2V
-
HP2V
HCV
MP2V
MCV
TW / E1
TECHNICAL DATA
Right angle connector footprint
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