8
7
6
5
4
3
2
REVISIONS
1
ITEM NO.
1
2
D
PartNo
JST PN: ZHR-8
JST PN: SZH-002T-P0.5
Custom (N/A)
DESCRIPTION
Conn Housing ZH 8Pos 1.5mm White
Conn Term Crimp ZH 26-28 Awg
Twisted Pair Cable
QTY.
2
16
1
REV.
C
C1
DESCRIPTION
CHANGED CABLE ASSEMBLY TO HOOK-UP WIRE/SHRINK
TUBING TYPE CONSTRUCTION. ADDED SHEET #4.
1) UPDATED FILENAME. 2) CHANGED CABLE LENGTH
TOLERANCE TO +0/-25.4mm.
DATE
2/3/2015
4/1/2015
APPROVED
WLI
DAA
WLI
DAA
3
D
CABLE ASSEMBLY
8
P1
C
13.4mm±6.4
0.53in±0.25
L
13.4mm±6.4
0.53in±0.25
1
P2
1
C
8
B
CABLE ASSEMBLY PART NUMBERS
Part Number
1800-0003
1800-0004
1800-0005
1800-0006
1800-0007
Third Angle
Projection
DIMENSIONS ARE IN MILLIMETERS
TOLERANCES:
NOTES:
1.
TOLERANCE BLOCK DOES NOT APPLY.
2.
SEE SHEET #2 FOR CABLE ASSEMBLY SPECS.
3.
SEE SHEET #3 FOR CONNECTOR SPECS.
4.
SEE SHEET #4 FOR CABLE + CONNECTORS ASSEMBLY SPECS.
A
P1
1
2
3
4
5
6
7
8
Wire Code
Green
Black
Red
Black
Blue
Black
Brown
Black
5
P2
1
2
3
4
5
6
7
8
4
Cable Length
"L"
(tolerance: +0/-25.4mm[1.0in])
304.8mm [12in]
457.2mm [18in]
609.6mm [24in]
762.0mm [30in]
914.4 mm [36in]
NAME
DATE
B
DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.
DAA
08/13/14
LED Engin, Inc.
TITLE:
.X
.XX
.XXX
Angle
MATERIAL:
0.5
0.25
0.10
1
SEE NOTES
FINISH:
PROPRIETARY AND CONFIDENTIAL
LTP-T and LTC-Q
Cable Assembly
DWG. NO.
REV
A
N/A
FILE NAME:
1800-000x-P3_Cable-Assy_RevC1
3
THE INFORMATION CONTAINED IN THIS DRAWING
IS THE SOLE PROPERTY OF LED ENGIN, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF LED ENGIN, INC. IS
PROHIBITED.
SIZE
B
1800-000x-P3
SCALE: 3:1
1
C1
SHEET 1 OF 4
8
7
6
2
8
7
6
5
4
3
2
1
CABLE ASSEMBLY SPECIFICATIONS
D
Parameter
Feature, #1
Feature, #2
Feature , #3
Construction
GENERAL SPECIFICATIONS
Value
Twisted Pairs (4 pairs)
UL Listed
RoHS compliant
HEAT SHRINK TUBING
(Referencing Alpha Wire company's part)
Parameter
Alpha Wire Part Number
General Description
Value
FIT221L3/8
Heat Shrinkable Tubing. LSZH Polyolefin
tubing material. Black Color.
Minimum Supplied ID is 0.375in. Maximum
Recovered ID 0.187in. Nominal Recovered
Wall thickness is 0.022in
UL -- Standard 224, 125 C / 600 VRMS,
VW-1
In compliance with EU Directive
2011/65/EU (RoHS2)
D
From Hook-up wires, create twisted pairs.
Bundle the 4 twisted pairs together with
Shrink Tubing. Specs provided below.
Green, Black
Red, Black
Blue, Black
Brown, Black
-40 C to 105 C
C
Color of Pair 1
Color of Pair 2
Color of Pair 3
Color of Pair 4
Temperature Range
Others
Applicable Specifications
(for Reference only)
C
HOOK-UP WIRE SPECIFICATION
(Referencing Alpha Wire company's part)
Parameter
Alpha Wire Part Number
General Description
B
Value
6711
Hookup Wire, 26 (7/34) Awg
Tinned Copper
UL -- AWM/STYLE 11028, 105 C/600
VRMS, VW-1
Halogen-Free
CE: EU Low Voltage Directive 2006/95/EC
In compliance with EU Directive
2011/65/EU (RoHS2)
INSULATION
TWISTED
PAIR
HEAT SHRINK
TUBING
B
Applicable Specifications
(for Reference only)
Temperature Range
(for Reference only)
For cable construction, reference
CAT5 or CAT6 cable specification.
Third Angle
Projection
DIMENSIONS ARE IN MILLIMETERS
TOLERANCES:
-40 C to 105 C
NAME
DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.
DATE
DAA
08/13/14
LED Engin, Inc.
TITLE:
A
.X
.XX
.XXX
Angle
MATERIAL:
0.5
0.25
0.10
1
SEE NOTES
FINISH:
PROPRIETARY AND CONFIDENTIAL
N/A
FILE NAME:
1800-000x-P3_Cable-Assy_RevC1
3
THE INFORMATION CONTAINED IN THIS DRAWING
IS THE SOLE PROPERTY OF LED ENGIN, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF LED ENGIN, INC. IS
PROHIBITED.
SIZE
B
DWG. NO.
(Cable Specification)
LTP-T and LTC-Q
Cable Assembly
1800-000x-P3
A
REV
SCALE: 5:1
1
C1
SHEET 2 OF 4
8
7
6
5
4
2
8
7
6
5
4
3
2
1
CONNECTOR SPECIFICATIONS
D
D
CONNECTOR HOUSING
PARAMETER
Manufacturer
Manufacturer Part Number
Description
Quantity Required per Cable Assembly
C
VALUE
JST Sales America, Inc.
ZHR-8
CONN HOUSING ZH 8POS 1.5mm WHITE
2
Digi-key
455-1199-ND
-25 C to 85 C
C
Distributor
Digi-Key Part Number
Temperature Range
(for Reference only)
CONNECTOR TERMINAL CONTACT
PARAMETER
B
VALUE
JST Sales America, Inc.
SZH-002T-P0.5
CONN TERM CHRIMP ZH 26-28AWG
16
Digi-Key
455-1130-2-ND
Third Angle
Projection
DIMENSIONS ARE IN MILLIMETERS
TOLERANCES:
Manufacturer
Manufacturer Part Number
Description
Quantity Required per Cable Assembly
Distributor
Digi-Key Part Number
B
NAME
DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.
DATE
DAA
08/13/14
LED Engin, Inc.
TITLE:
A
.X
.XX
.XXX
Angle
MATERIAL:
0.5
0.25
0.10
1
SEE NOTES
FINISH:
PROPRIETARY AND CONFIDENTIAL
N/A
FILE NAME:
1800-000x-P3_Cable-Assy_RevC1
3
THE INFORMATION CONTAINED IN THIS DRAWING
IS THE SOLE PROPERTY OF LED ENGIN, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF LED ENGIN, INC. IS
PROHIBITED.
SIZE
(Connector Specification)
DWG. NO.
REV
LTP-T and LTC-Q
Cable Assembly
A
B
1800-000x-P3
SCALE: 2:1
1
C1
SHEET 3 OF 4
8
7
6
5
4
2
8
7
6
5
4
3
2
1
MINIMUM QUALIFICATION REQUIREMENTS FOR FULLY ASSEMBLED CABLE AND CONNECTOR ASSEMBLY
D
D
MECHANICAL REQUIREMENTS
PARAMETER
Tensile Strength of wire
Termination (between hook-up
wires and connector terminal
contact, after crimping)
Contact Retention Force (after
crimped wire/terminator has
been inserted into connector
housing)
REQUIRMENTS
> 19.6 N (axial direction)
PROCEDURE
Apply a pull-off load to terminated
wire.
Operation Speed to 50mm/min.
(Reference: MIL-STD-202)
Apply an axial pull-off load to each
crimped wire.
Operation Speed: 50mm/min
(Reference: MIL-STD-202)
> 4.9 N (axial direction)
C
C
B
B
Third Angle
Projection
DIMENSIONS ARE IN MILLIMETERS
TOLERANCES:
NAME
DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.
DATE
DAA
08/13/14
LED Engin, Inc.
TITLE:
A
.X
.XX
.XXX
Angle
MATERIAL:
0.5
0.25
0.10
1
SEE NOTES
FINISH:
PROPRIETARY AND CONFIDENTIAL
N/A
FILE NAME:
1800-000x-P3_Cable-Assy_RevC1
3
THE INFORMATION CONTAINED IN THIS DRAWING
IS THE SOLE PROPERTY OF LED ENGIN, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF LED ENGIN, INC. IS
PROHIBITED.
(Connector/Cable Specification)
SIZE
LTP-T and LTC-Q
Cable Assembly
1800-000x-P3
1
A
B
DWG. NO.
REV
SCALE: 2:1
C1
SHEET 4 OF 4
8
7
6
5
4
2