Anderson Power Products
®
E80 Male DIN 43589-1
Features
•
Sturdy advanced polymer
housings
PBT-PC alloy housings provides superior
resistance to acids and temperature extremes
EBC Connectors
Anderson Power Products’ family of Euro
Battery Connectors (EBC) exceeds all the
requirements of DIN 43589-1 and
EN 1175-1. The connector design
incorporates an innovative, cost effective
contact carrier for ease of assembly.
The connectors have a Degree of
Protection of IP23 per IEC 60529. The acid
resistance and temperature range of the
PBT-PC housing exceeds the requirements
of EN 1175-1. Contacts are pure copper
with silver plate for maximum conductivity.
All materials meet RoHS requirements and
are selected to ensure years of reliable
service under adverse battery
environments.
• DIN 43589-1 voltage keying
Dry-cell, wet-cell & universal keying plugs
coded for 24 / 36 / 48 / 72 / 80 & 96 volts DC
• Mating compatibility with
connectors of other manufacturers
APP “E” series connectors offer dimensional
compatibility for air tube and auxiliary contacts
over and above the DIN 43589-1 compatibility
of housings and main contacts
• Silver plated pure copper contacts
For lowest voltage drop and superior
performance
SPECIFICATIONS
Electrical
Current Rating (Amperes) *
UL
EN1175-1:1998
CSA
Voltage Rating
UL / CSA
EN1175-1:1998
Wire Range
- Power Contacts - AWG (mm²)
- Auxiliary Contacts - AWG (mm²)
Dielectric Withstanding Voltage (AC)
Average Contact Resistance (micro-ohms)
Operating Temperature (°C)
(°F)
Mechanical
Life
a. No Load (mating cycles)
b. Under Load (Hot Plug 5 mating cycles @96V)
Average Mating / Unmating Force (lbf)
(N)
Degree of Protection
Acid Resistence
Contact Retention - minimum (lbf)
(N)
Air Tube Rating
Materials
Housing
Contacts
Hardware
160
140
120
600
150
#8 to #2 (10 / 35)
#18 to #14 (1.5 / 2.5)
2,200
65
-25° to 105°
-13° to 221°
>5000
200A
12
53
IP23
1.38g / cm³
100
445
2 bar
PBT/PC blend, glass filled
Copper alloy, silver plate
Steel, zinc chromate plate
* Current derating curves must be observed as current capacity will vary dependent on wire cross section and ambient temperature. Maximum current carrying capacity is measured at
40°C / 104°F using the maximum wire cross section permissible, crimped to contacts using APP recommended tooling.
ORDERING INFORMATION
Connector Part Number Selection
Series
E80
4
Plug
Gender
4
Main
Contact
25
-
Handle
1
Coding
Key
0
Auxiliary Contacts
& Air Tubes
Packaging
Accessories
Part
2
9
Number
E80-20
9 Individual
E80-89
0 None
8 Bulk
1 (2) Lower Auxiliary Contacts
2 (2) Upper Auxiliary Contacts
4 (2) Lower Auxiliary Contacts &
(2) Upper Auxiliary Contacts
5 Air Tube
6
Air Tube & (2) Upper Auxiliary Contacts
Description
Twin air tube
Handle kit
00 None - Order Separately
10 10 mm² / #8 AWG
16 16 mm² / #6 AWG
25 25 mm² / #4 AWG
35 35 mm² / #2 AWG
0
No
1
2
Black
Red
0 Grey, Wet Cell
2 Green, Dry Cel
3 Yellow, Universal
HEADQUARTERS:
Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700
EUROPE:
Anderson Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399
ASIA / PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460
www.andersonpower.com
Anderson Power Products
®
E80 Male DIN 43589-1
TEMPERATURE CHARTS
E80 EBC
...
Temperature Rise
50
45
40
35
30
25
20
15
10
5
0
ORDERING INFORMATION
Tooling
Temperature (°C)
Part
Number
1387G3
E160-36
Description
Hydraulic tool for power contacts
Extraction tool
Note: For tooling die information, see tooling chart on website.
DIMENSIONS
Pin Contact
Part
Number
80-1010
80-1016
80-1025
80-1035
- Wire -
mm² AWG
10
#8
16
#6
25
#4
35
#2
- ØA
mm
6.1
8.4
10.9
12.4
-
in.
0.24
0.33
0.43
0.49
- ØB
mm
4.6
6.1
7.9
8.9
-
in.
0.18
0.24
0.31
0.35
0
20
40
60
80
100 120 140
160 180
10 mm²
Current (A)
16 mm²
25 mm²
35 mm²
Note: Temperature ratings based on Power Contacts energized only.
ØB
Ambient Temperature (°C)
[ 2.14 ]
54.3
ØA
E80 EBC Derating Curve
(0.8 Derating per IEC 60512-3)
120
100
80
60
40
20
0
0
20
40
60
80
100
120
140
Upper Auxiliary Contact
E80-32 upper auxiliary contact for 1.5 mm² / 2.5 mm² (#18 / #14 AWG)
[ 1.16 ]
29.4
[ 0.15 ]
Ø 3.9
[ 0.09 ]
Ø 2.2
Note: Temperature ratings based on Power Contacts energized only.
10 mm²
Current (A)
16 mm²
25 mm²
35 mm²
Lower Auxiliary Contact
E80-30 lower auxiliary contact for 1.5 mm² / 2.5 mm² (#18 / #14 AWG)
Housing Side View
[ 2.91 ]
74.0
[ 1.02 ]
25.8 REF.
[ 0.15 ]
Ø 3.9
[ 0.09 ]
Ø 2.2
[ 1.26 ]
32.0
Housing Front View
Upper Auxiliary Contacts
Main
Main
Power
Power
Contact
Contact
Housing Top View
[ 1.18 ]
30.0
[ 0.25 ]
Ø 6.4(2)
[ 2.22 ]
56.5
[ 2.67 ]
67.7
Lower Auxiliary Contacts
All Data Subject To Change Without Notice
DS-E80EBCM REV07
HEADQUARTERS:
Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700
EUROPE:
Anderson Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399
ASIA / PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460
www.andersonpower.com
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