Anderson Power Products
®
A80 Male DIN 43589-1
Features
• Impact resistant plastic housing
PA6 (Nylon) housings provide superior impact
resistance to stand up to rough usage
EBC Connectors
The Anderson Power Products “A” Series Euro
Battery Connector (EBC) uses the DIN43589-1
form factor which has been specially configured
for North American fast battery charging systems.
Unlike other DIN43589-1 connectors, our “A”
Series offers contact and crimp tooling selections
developed for both American Wire Gauge and
Metric cable. We also offer a broader range of
auxiliary wire contacts for communication control
applications.
The connector design incorporates an
advanced, cost effective contact carrier for ease
of assembly and fewer components. All materials
are selected to ensure years of reliable service
under adverse battery environments.
• Up to four auxiliary contacts
Can be used for battery monitoring and charger
communications. Auxiliary contact sizes available
from 10AWG to 18AWG.
• Low mating forces
Connectors can be mated and unmated without
the necessity of added hardware
• Hexagonal voltage key for
24V, 36V, 48V, 72V, 80V, or 96V
Key prevents mating of different operating voltages
Note: Will not mate with “E” Series Housings
SPECIFICATIONS
Electrical
Current Rating (Amperes) *
Voltage Rating
Wire Range
- Power Contacts - AWG (mm²)
- Auxiliary Contacts - AWG (mm²)
Dielectric Withstanding Voltage (AC)
Average Contact Resistance (micro-ohms)
Operating Temperature (°C)
(°F)
140
600
#8 to #2 (10 / 35)
#18 to #14 (1.5 / 2.5)
2,200
65
-25° to 105°
-13° to 221°
Mechanical
Life
a. No Load (mating cycles)
b. Under Load (Hot Plug 5 mating cycles @96V)
Mating / Unmating Force (lbf)
(N)
Degree of Protection
Acid Resistence
Contact Retention (lbf)
(N)
Materials
Housing
Contacts
Hardware
>5000
200A
12
53
IP23
1.10g / cm³
100
445
PA6 (Nylon) glass filled
Copper alloy, silver plate
Steel, zinc chromate plate
* Current derating curves must be observed as current capacity will vary dependent on wire cross
section and ambient temperature. Maximum current carrying capacity is measured at 40°C / 104°F
using the maximum wire cross section permissible, crimped to contacts using APP recommended
tooling.
ORDERING INFORMATION
Connector Part Number Selection
Series
A80
4
Plug
Gender
4
Main
Contact
25
-
Handle
1
Coding
Key
0
Auxiliary Contacts
B
Packaging
9
9 Individual
0 None
8 Bulk
A (2) Lower Auxiliary Contacts
B (2) Upper Auxiliary Contacts
C (2) Lower Auxiliary Contacts &
(2) Upper Auxiliary Contacts
0
2
3
Grey, Wet Cell
Green, Dry Cell
Yellow, Universal
Accessories
Part
Number
80-89
Description
Handle kit
00 None - Order Separately
10 #8 AWG / 10 mm²
16 #6 AWG / 16 mm²
25 #4 AWG / 25 mm²
35 #2 AWG / 35 mm²
0 No
1
2
Black
Red
HEADQUARTERS:
Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700
EUROPE:
Anderson Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399
ASIA / PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460
www.andersonpower.com
Anderson Power Products
®
A80 Male DIN 43589-1
TEMPERATURE CHARTS
50
45
40
35
30
25
20
15
10
5
0
0
20
40
ORDERING INFORMATION
Tooling
Temperature (°C)
Part
Number
1387G3
E160-36
Description
Hydraulic tool for power contacts
Extraction tool
A80 EBC
Temperature Rise
Note: For tooling die information, see tooling chart on website.
DIMENSIONS
Pin Contact
Part
Number
80-1010
80-1016
80-1025
80-1035
- Wire -
AWG mm²
#8
10
#6
16
#4
25
#2
35
-Ø
in.
0.24
0.33
0.43
0.49
A-
mm
6.1
8.4
10.9
12.4
-Ø
in.
0.18
0.24
0.31
0.35
B-
mm
4.6
6.1
7.9
8.9
60
80
100
120
140
160
180
10mm²
Current (A)
16mm²
25mm²
35mm²
Note: Temperature ratings based on Power Contacts energized only.
[ 54.4 ]
2.14
ØA
Ambient Temperature (°C)
ØB
120
100
80
60
40
20
0
0
20
A80 EBC Derating Curve
(0.8 Derating per IEC 60512-3)
Upper Auxiliary Contact
E80-32 upper auxiliary contact for #18 / 14 AWG or (1.5 / 2.5 mm² wire)
[ 29.5 ]
1.16
[ 3.8 ]
Ø 0.15
[ 2.3 ]
Ø 0.09
40
60
80
100
120
140
10mm²
Current (A)
16mm²
25mm²
35mm²
Note: Temperature ratings based on Power Contacts energized only.
Lower Auxiliary Contact
E80-30 lower auxiliary contact for #18 / 14 AWG or (1.5 / 2.5 mm² wire)
Housing Side View
[ 3.8 ]
Ø 0.15
[ 2.3 ]
Ø 0.09
[ 73.9 ]
2.91
[ 25.9 ]
1.02 REF.
[ 32.0 ]
1.26
Housing Front View
Upper Auxiliary Contacts
M ain
Main
Power
Power
Contact
Contact
Housing Top View
[ 29.9 ]
1.18
[ 6.4 ]
Ø 0.25 (2)
[ 56.0 ]
2.20
[ 67.8 ]
2.67
Lower Auxiliary Contacts
RoHS
COMPLIANT
All Data Subject To Change Without Notice
DS-A80EBCM REV03
HEADQUARTERS:
Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700
EUROPE:
Anderson Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399
ASIA / PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460
www.andersonpower.com