NUMBER
TYPE
BUS-12-115
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Minitek™ IDC
1 of 13
AUTHORIZED BY
DATE
E
03 OCT 07
Compagnon,JM
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality, and reliability of the Minitektm 2 millimeter insulation
displacement connector (IDC).
2.0
SCOPE
This specification applies to the termination and mated connection characteristics of Minitektm IDC
connectors. The connectors are designed for insulation displacement termination to flat ribbon cable, and
mating connection to Minitektm 2.0 millimeter centerline headers.
3.0
GENERAL
This document is composed of the following sections:
Paragraph
1.0
2.0
3.0
4.0
5.0
5.1
5.2
5.3
5.4
6.0
7.0
8.0
9.0
9.1
9.2
9.3
Table 1
Table 2
Title
Objective
Scope
General
Applicable Documents
Requirements
Qualification
Material
Finish
Design and Construction
Electrical Characteristics
Mechanical Characteristics
Environmental Conditions
Quality Assurance Provisions
Equipment Calibration
Inspection Conditions
Qualification Testing
Test Sample Description
Qualification Testing Matrix
4.0
APPLICABLE DOCUMENTS
The following documents, of the issue in effect on the date of the latest revision of this specification, shall
form a part of this specification to the extent specified herein.
4.1
Federal Specifications
4.1.1
4.1.2
QQ-N-290 - Nickel Plating
QQ-B-750 - Bronze, phosphor, bar, plate, rod, sheet strip, flatwire, and structural and
special shaped sections.
Copyright
Form E-3334
Rev F
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
BUS-12-115
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Minitek™ IDC
2 of 13
AUTHORIZED BY
DATE
E
03 OCT 07
Compagnon,JM
CLASSIFICATION
UNRESTRICTED
4.2
Industry Standards and Specifications
4.2.1
4.2.2
4.2.3
UL94 tests for flammability of plastic materials
EIA-364
ISO 9000
4.3
FCI Specifications
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
BUS-02-055 - Plastic Resin Selection
BUS-02-056 - Metal Selection
DPS-12-011 - Minitek II Connectors Product Specification
BUS-03-302 - Sulfide Vapor Test
BUS-12-116 - Round Conductor Flat Cable - 1mm Cable
5.0
REQUIREMENTS
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2
Material
The material for each component shall be specified herein for equivalent.
Receptacle Terminal: Phosphor Bronze
Receptacle Housing: Glass Filled PBT, UL 94V-0
Receptacle Cover: Glass Filled PBT, UL 94V-0
Strain relief (optional) : Unfilled PBT
5.3
Finish
The finish for the receptacle contact shall be as specified herein or equivalent.
Minimum of 1.27 micro meters of nickel underplate all over. Contact area to have precious metal
plating per specific product requirements stated on the product print. Those options are as follows:
0.2um min. Au, 0.38um min. Au, 0.76um Au, 0.38um GXTtm, 0.76um GXTtm.
Copyright
Form E-3334
Rev F
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
BUS-12-115
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Minitek™ IDC
3 of 13
AUTHORIZED BY
DATE
E
03 OCT 07
Compagnon,JM
CLASSIFICATION
UNRESTRICTED
5.4
Design and Construction
5.4.1
Description
The receptacle connector shall be of design, construction, and physical dimensions
specified on the applicable product drawings. The receptacle connector shall be of
multiple-piece construction having self stripping/exposing contact terminations for flat,
flexible, round conductor cable on 1 millimeter centers. The contact shall have one
single-ended cantilever member for interfacing with a header contact. The header contact
is defined as a square wire pin with a smoothly beveled or tapered tip, and a 0.50mm
(0.505 to 0.516 typ) millimeter square or round cross sectional shape. The pin length is
3.50mm minimum to 4.50 maximum (4.00mm nominally). The header shall meet the
header requirements stated in DPS-12-011.
5.4.2
Installation
The assembled connector shall simultaneously terminate up to 50 wires size AWG #28
(stranded) on 1.0 millimeter centers without pre-stripping the PVC (poly vinyl chloride)
insulation. The cable shall conform to the requirements of specification BUS-12-116.
5.4.3
Keying
An optional molded-in keying feature shall be available to insure correct orientation of the
receptacle connector and a mating header.
5.4.4
Friction Latch
An optional molded in friction latch shall be available in conjunction with the keying feature
to help secure the receptacle connector to appropriate Minitektm shrouded headers.
5.4.5
Polarization
An optional plug shall be available for installation in individual receptacle positions to
permit selective identification, polarization, or programming.
5.4.6
Mating
The connector shall be capable of mating and unmating by hand without the use of
special tools within the specified temperature range.
5.4.7
Strain relief
An optional strain relief shall be available to protect the receptacle terminations against
pull and flexing forces.
Copyright
Form E-3334
Rev F
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
BUS-12-115
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Minitek™ IDC
4 of 13
AUTHORIZED BY
DATE
E
03 OCT 07
Compagnon,JM
CLASSIFICATION
UNRESTRICTED
5.4.8
Workmanship
The connector shall be uniform in quality and shall be free from burrs, scratching, cracks,
voids, chips, blisters, pin holes, sharp edges and other defects that would adversely affect
life or serviceability.
5.4.9
Operating Temperature Range
The connector is designed to operate properly in a temperature range of -40oC to 105oC
including the temperature rise caused by application of current.
6.0
ELECTRICAL CHARACTERISTICS
6.1
Current Rating
The maximum current rating of the receptacle shall be 1.0 ampere AC or DC.
6.2
Voltage Rating
The maximum voltage rating of the receptacle shall be 200 volts AC or DC.
6.3
Contact Resistance
The contact resistance shall not exceed 12 milliohms initially or 15 milliohms after environment
exposure when measured in accordance with EIA-364-06. The following details shall apply:
a) Method of Connection: Attach current and voltage leads as shown in Figure 1.
b)
6.4
Test Current: 1.0 ampere DC
Low Level Contact Resistance
The low level contact resistance shall not exceed 12 milliohms initially or 15 milliohms after
environment exposure when measured in accordance with EIA-364-23. The following details apply:
a)
b)
c)
Method of Connection: see Figure 1.
Test Current: Not to exceed 100 milliamperes
Maximum open circuit voltage: 20 millivolts DC
Copyright
Form E-3334
Rev F
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
BUS-12-115
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Minitek™ IDC
5 of 13
AUTHORIZED BY
DATE
E
03 OCT 07
Compagnon,JM
CLASSIFICATION
UNRESTRICTED
NOTES:
1.
2.
3.
Current connected to first and last conductor; adjacent intermediate leads shorted.
Minitektm Header used to short alternate terminals in complimentary pattern to cable conductors.
Volt meter lead piercing cable insulation.
FIGURE 1 - CONTACT RESISTANCE
Copyright
Form E-3334
Rev F
FCI
GS-01-001
PDM: Rev:E
STATUS:
Released
Printed: Nov 27, 2010
.
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