ASSEMBLY
NUMBER
KEY
OPTION
ITEM 1 HOUSING
PA66 GF35
FCI PART
NUMBER
COLOR
DK GREY
AQUA
NATURAL
DK GREY
S546300
BLACK
DK GREY
DK BLUE
DK GREY
BLACK
ITEM 2
TPA
FCI PART
NUMBER
F055000
S643500
F138400
S632210
S732210
F055000
F366000
S632210
S732210
ITEM 3
RING SEAL
FCI PART
NUMBER
ITEM 4
CPA
FCI PART
NUMBER
ITEM
NO.
ITEM DESCRIPTION
2.8mm SEALED SYSTEM TERMINAL (F)
NO
2.8mm SEALED SYSTEM TERMINAL (F)
2.8mm SEALED SYSTEM TERMINAL (F)
2.8mm SEALED SYSTEM TERMINAL (F)
5
2.8mm SEALED SYSTEM TERMINAL (F)
F752210
2.8mm SEALED SYSTEM TERMINAL (F)
2.8mm SEALED SYSTEM TERMINAL (F)
2.8mm SEALED SYSTEM TERMINAL (F)
2.80mm SYSTEM CABLE SEAL
ROUND
6
2.80mm SYSTEM CABLE SEAL
ROUND
2.80mm SYSTEM CABLE SEAL
ROUND
7
2.80 SYSTEM CAVITY PLUG
ROUND
TIN
GOLD
GOLD
GREEN
BLUE
YELLOW
WHITE
TIN
PLATING
OR
COLOR
TIN
TIN
GOLD
GOLD
APPLICABLE COMPONENTS
SUPPLIER
FCI
FCI
FCI
FCI
FCI
FCI
FCI
FCI
FCI
(QSR)
FCI
(QSR)
FCI
DELPHI
SUPPLIER COMP
PART NUMBER
54001840
54001432
54001879
54001448
54001807
54001404
54001811
54001410
F676000
F576000
60994034
15305170
GRIP
CODE
18
14
18AU
14AU
18
14
18AU
14AU
-
-
-
-
WIRE
SIZE
20-18 AWG
0.50-1.00mm²
16-14 AWG
1.50-2.50mm²
20-18 AWG
0.50-1.00mm²
16-14 AWG
1.50-2.50mm²
20-18 AWG
0.50-1.00mm²
16-14 AWG
1.50-2.50mm²
20-18 AWG
0.50-1.00mm²
16-14 AWG
1.50-2.50mm²
20-18 AWG
0.50-1.00mm²
16-14 AWG
1.50-2.0mm²
2.5mm²
-
WIRE INSULATION
DIAMETER
RANGE
1.40mm-2.13mm
2.18mm-3.00mm
1.40mm-2.13mm
2.18mm-3.00mm
1.40mm-2.13mm
2.18mm-3.00mm
1.40mm-2.13mm
2.18mm-3.00mm
1.40mm-2.13mm
2.18mm-2.80mm
2.70mm-3.00mm
-
MATERIAL/SPEC NO
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
SILICONE
SILICONE
SILICONE
SILICONE
SCALE
1 :1
SCALE
1 :1
F258300
F593500
F358300
F832210
F932210
F731210
F007400
F242210
F342210
A
A
B
C
D
A
B
C
D
F546000
GREEN
( 9.0 )
( 5.0 )
KEY A
KEY B
( 4.5 )
( 7.0 )
( 4.5 )
( 7.0 )
KEY C
KEY D
CPA
FEMALE HOUSING
RING SEAL
TPA
SECTION
SHOWN WITH OPTIONAL CPA
SCALE
2 :1
A-A
( 31.00 )
( 29.7)
MINIMUM THROUGH
HOLE DIMENSION
(2X 5.60 )
OPTIONAL: ASSEMBLY NUMBER, DATE CODE AND
MACHINE NUMBER THIS LOCATION-SEE NOTES
NOTES:
1) VALIDATED TO SAE/USCAR-2 REV 5
2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES:
- SAE/USCAR-2 V3 T3 (125°C) WITH GOLD TERMINALS
- SAE/USCAR-2 SEALING S3 T3 (125°C)(ISO16750 9K EQUIVELENT)
SECTION
TPA SHOWN IN FINAL LOCK POSITION
A-A
OPTIONAL CONSTRUCTION
TPA WITH SHORT RIB
( 22.05 )
3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS:
- FCI APEX 2.8 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON
THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4.
- SEE FCI DRAWING C15004-CUST FOR SPECIFIC TERMINAL DETAILS AND
CRIMPING REQUIREMENTS
- PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE
SEE NOTE 5
- EXCESSIVELY THICK TIN PLATING ON DEVICE BLADES IS NOT RECOMMENDED
(2X
5.00 )
4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE
FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH
APPROPRIATE COMPONENTS FOUND IN THE "APPLICABLE COMPONENTS" CHART:
AWG - WIRE SIZES: 20AWG - 14AWG
INSULATION DIAMETER: 1.70mm MIN - 2.77mm MAX
WIRE TYPE: M1L-123-A, MS-8288 OR EQUIVALENT
(STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128)
METRIC - WIRE SIZE: 0.50mm² - 2.50mm²
INSULATION DIAMETER: 1.40mm MIN - 3.00mm MAX
WIRE TYPE: FLR2X-A OR EQUIVALENT
(STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722)
CONTACT FCI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND/OR TYPES
WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE
CLASS
& APPLICATION ENVIRONMENT
5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES CONFORMING WITH THE
FOLLOWING INTERFACE SPECIFICATIONS:
- FORD DWG 8U5T-14A464-GAC SHEET 2 (PREFERRED)
- BOSCH DWG 1928S00000 VARIANT A
- GM DWG 13115604
FOR CONSTRUCTION OF NEW DEVICES, FORD DWG 8U5T-14A464-GAC SHEET 2 IS
RECOMMENDED
NOTE: EXCESSIVELY THICK TIN PLATING ON DEVICE BLADES IS NOT RECOMMENDED,
SEE EWCAP-001 (280-T001) BLADE SPECIFICATION FOR PREFERRED PLATING
33.65
#
1.00
A
( 21.16 )
ECN-12-01319 ADD 0.5mm² WIRE, REVISE WIRE SIZE COLUMN, REVISE INSUL. O.D. COLUMN
AP CHART
NOTES REVISE NOTE 4 WITH 0.5mm WIRE INFO
CORRECTED WIRE INSULATION DIA RANGE FOR F576000 2.18mm-2.80mm WAS 2
1200730AP CHART
R23 CORRECTED PART NUMBER; F731210 WAS F781210
1200532
-
NEW RELEASE - RELEASED AT REV B
( 3.0 )
DEVICE SUPPLIERS RESPONSIBLE FOR VALIDATING PERFORMANCE OF DEVICE TO
SAE/USCAR-2 REV 5
SECTION
TPA SHOWN IN PRE-LOCK POSITION
A-A
A
( 26.60 )
6) ANNUAL QUALITY REQUIREMENTS:
- IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER FCI
SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV
REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR
TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY.
7) SOURCE ID, MOLD
8)
& CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
-
#
0.1
-
-
-
#
2°
-
-
-
SEE NOTES
M434
-
-
A0
2008/11/24
Pra SELVARAJ
Matt MAJOR
Robert BAUMAN
Frank HOLUB
CHART ASSEMBLY - 3WAY FEMALE
CAVITY DETAIL-APEX 2.80MM
-
AM-070068
-
PCC0606106
SERIAL RELEASED
See Table
D
-
1
1
INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS
OR SPECIFICATIONS.
2012/10/22
2012/10/23
2012/10/24
PCC0606106
-
4.000
Microcontroller MCU
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